Enthusiast
Mattb, there is a broken clip inside the TC that is wearing the whole in the case.
The fix is a new rear case half and clip. I would have the dealer do the repair right.
There are trucks out there that are destroying transfer cases because they are loosing fluid through these wear holes. It is more of a problem than people think.
2003 Chev 2500HD LT D/A EC LB Pewter, 2005 Cardinal 27RK, my other 6.6L, 1967 Chevelle SS
Enthusiast
SS I know about the shaft wearing thru the case, GM will not fix this and I'm not going to pay the dealer $1000 to replace the rear case half I can't afford that.
Matt B.
mattb5150@hotmail.com
1993 K2500 HD ext.cab 4x4 - SOLD
2003 GMC K2500HD SLT EXTRA CAB/SB DMAX/ALLI, Bilsteins, Sulastic Shackles, Pitman & Idler braces, KD Headlight Harness, CAT filtration, Lift pump w/KD harness, Denali Door handles, Yukon exterior mirrors
2003 Yamaha Grizzly 660 Stoopider FAST
1996 VW Passat TDI 48mpg - SOLD
Enthusiast
Matt, sorry about your problems.
Have you checked with a regular repair shop? I just think it will only get worse.
I am fortunate I have mechanical skills so I would fix my own, if you have those skills or know someone who does, that's another option. I don't think it's all that difficult to replace the case half, and a lot cheaper to do it yourself.
Good luck.
2003 Chev 2500HD LT D/A EC LB Pewter, 2005 Cardinal 27RK, my other 6.6L, 1967 Chevelle SS
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