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Thread: 4L80E Rebuild or Replace??

  1. #1
    Join Date
    Sep 2001
    Location
    Mesa, AZ
    Posts
    133

    Default 4L80E Rebuild or Replace??

    I am about due for a fresh transmission; mine is shuddering when the TC locks at light to moderate peddle. I have read that I could add a Transgo kit that would extend the life but not sure how much is left, I have 223K on the original. I am trying to decide if I want to build it myself or go the easy route and swap with a complete unit from a quality rebuilder. My questions are if I go the easy route, who should I go with that is a good no worries company, I live in Phoenix, AZ? I would prefer to use someone close but I do not have to. Also any TC suggestions?
    Thanks
    Mike
    1995 Suburban K2500 6.5TD 3.73's Innercooled, Updated cooling, Banks 3" exhaust no gizzards in the kittie. Pyro/Boost/Trans temp. Transgo HD valvebody kit.
    2002 2500HD, CC, LB, 4X4,California Truck, Federal Emissions Front pipe, Plugged recirculator, modified air box(Per Kennedy's page) 6" RCD lift, 35" tires.

  2. #2
    Join Date
    Apr 2004
    Location
    Palm Beach, Florida
    Posts
    1,816

    Default Suggest Updates Too

    The 4L80 has had many updates since 95 I suggest you do them too, they are listed along w/parts through SONNEX, sorry I don't have link to em right now.

    If rig is a keeper consider ceramic or kevlar clutch materials along w/premium steels and hard parts. I went this way and added a B&M super cooler w/stat 160 deg controlled fan big but worth the $$$ and effort.
    99 GMC SUB, 2500, 4x4, 6.5 TD (F) #H32 enhanced blk, Phaser timing set, B&D IC, 3" ATS exh, K&N w/prefilter, 4WD NVG 246, 4L80E kevlar Transgo off road/tow mods/B&M supercooler, 14 FF MagTec w/locker 3.42:1, 9.25" IFS frt/diff 3.42:1 w/ARB locker, AutoMeter Boost & pre-turbo pyro meter, 12,000 lb hydro winch, Warn classic bumper w/brushguard & diesel scoop, Max E-torq Stage 3, hi pop inj, oil bypass sys, on board air comp for front ARB locker & tire inflation, DynaView driving/auto-cornering lts, DZ nerfs, A/T 285/75/16 SilentArmor 3750 lb rated on 3750 lb rated Alcoa, 3 IP drivers 2 r spares.

  3. #3
    Join Date
    Nov 2003
    Location
    Edison, NJ
    Posts
    897

    Default

    Quote Originally Posted by DA BIG ONE View Post
    The 4L80 has had many updates since 95 I suggest you do them too, they are listed along w/parts through SONNEX, sorry I don't have link to em right now.

    If rig is a keeper consider ceramic or kevlar clutch materials along w/premium steels and hard parts. I went this way and added a B&M super cooler w/stat 160 deg controlled fan big but worth the $$$ and effort.
    Hey, just curious. Where did you mount your supercooler? I have the biggest B&M stacked plate cooler I could get mounted behind the radiator, in front of the main cooling fan. It's great except when I have the A/C on, then the hot air coming through the radiator only warms up the Tran fluid in the aux cooler. I wanted to go the fan-cooler route but I couldn't figure out a place to mount it where it would be safe from a rock kicking up.

    Art.
    Art Paltz
    1999 Suburban K2500 6.5TD (stock)
    2000 Undercover Dragster, 468 BBC, 7.74@173MPH, waiting on new 622 aluminum BBC to be finished.
    1992 Tube Chassis Camaro, 468 BBC, 8.54@157MPH (SOLD)
    1987 Buick Grand National, 11.8@114, pump gas (for sale)
    1969 Camaro SS/RS 396-350HP, stock restoration, it never leaves the garage...

  4. #4
    Join Date
    Apr 2004
    Location
    Palm Beach, Florida
    Posts
    1,816

    Default B&M SuperCooler

    I have taken GMC grill assembly and completely removed it, then trimmed the grill & grill trim ring mounting surfaces to the outer edge of grill mounting area of headlight/header panel leaving a much larger open area.

    Result? Increased airflow through all coolers, condensor & radiator best part is the largest oil/trans coolers can now be mounted up front in their factory locations, custom brackets are needed and can be made from factory brackets w/little tinkering.

    To complete job a grill is needed, this is a personal choice and material used should be the least restrictive screening/fine wire fencing you are happy with then painted to match color of truck..............................Mount your custom grill externally/internally to taste.
    99 GMC SUB, 2500, 4x4, 6.5 TD (F) #H32 enhanced blk, Phaser timing set, B&D IC, 3" ATS exh, K&N w/prefilter, 4WD NVG 246, 4L80E kevlar Transgo off road/tow mods/B&M supercooler, 14 FF MagTec w/locker 3.42:1, 9.25" IFS frt/diff 3.42:1 w/ARB locker, AutoMeter Boost & pre-turbo pyro meter, 12,000 lb hydro winch, Warn classic bumper w/brushguard & diesel scoop, Max E-torq Stage 3, hi pop inj, oil bypass sys, on board air comp for front ARB locker & tire inflation, DynaView driving/auto-cornering lts, DZ nerfs, A/T 285/75/16 SilentArmor 3750 lb rated on 3750 lb rated Alcoa, 3 IP drivers 2 r spares.

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