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Thread: 2002 VW TDI to Jeep

  1. #1

    Question 2002 VW TDI to Jeep

    Greetings. This is my first post and it might be a stupid one...

    Is it possible to drop my 2002 VW Golf TDI engine into a Jeep Wrangler? I understand that it's not just a matter of "dropping it in," but are there ways of making it work (ie - are there mechanics that can do the conversion)?

    If the answer to that question is "yes," would my ordinary gas mileage (approx. 35 MGP) dip significantly? The new Wranglers get 15/19 MPG. I was wondering if I'd be able to get something fairly similar (~25-30 MPG).

    Also, would I run into trouble with inspections/emissions testing?

    I appreciate any help/clarification that people can provide.

    - Phill

  2. #2

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    My first thought is 'anything is possible'...but on the heels of that...
    • TDI engine, drivetrain are engineered for front wheel drive, steering, etc
    • Jeep Wrangler is 4WD - or 2WD with rear driving wheels
    To that end, it would be a complex and very expensive swap, unless you have the skills and tools to do it yourself.

    How about a diesel Jeep Liberty - and figure out why they don't get the mileage that Golf TDI diesels get? Probably could be tuned or modified to do much better than factory stock...with tricks learned here on TDP that apply to any diesel engine, big or small including opening up factory intake and exhaust systems for better 'breathing', modifying fuel and boost rates, tire sizes and gear ratios, etc...

    http://search.ebay.com/search/search...esel&category0=
    Last edited by Mark Rinker; 08-03-2008 at 08:38.
    2011 Chevrolet Tahoe 5.3L daily driver
    • Previous owner of two 1994 6.5L K3500s, '01, '02, and '05 6.6L K2500s, '04 C4500, '06 K3500 dually, '06 K3500 SRW, '09 K3500HD SRW, '05 Denali
    • Total GM diesel miles to date : ~950K

  3. #3
    Join Date
    May 2005
    Location
    SE Wisconsin
    Posts
    488

    Default

    Overland Diesel swapped a VW diesel into a Jeep CJ3b. They made a custom adapter to fit the engine to the T90 transmission.

    Acme adapters makes an adapter kit for a VW to a Suzuki or Toyota drivetrain, so that may be an option.

    IMHO, I think the 6.2 or 6.5 is suited for a Wrangler, and most of the small block adapter kits will work with the 6.2 & 6.5s. If you gear it right and keep your foot out of it you should be able to get at least 25 mpg.
    1993 K3500 - Peninsular 18:1 engine, marine injectors, high capacity cooling, AL Core Radiator, 3" DP and 4" exhaust, ISSPRO Gauges, Girdle, AMSOIL Dual Oil Filter System, 1997 Air Filter(trashed the K&N), 395K on Body, 165k on engine.
    1997 GMC Savana - 6.5 TD
    1966 CJ5 - V6 Gas - highly modified
    1967 Jeepster - Stock
    1986 Jeep CJ7 - Stock
    1993 Grand Cherokee - 6.2 diesel
    2007 Grand Cherokee - 3.0 diesel

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