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Thread: no fuel to injectors with ds4

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  1. #1
    Join Date
    Jul 2005
    Location
    costa mesa, orange county, so ca.
    Posts
    323

    Default no fuel to injectors with ds4

    I hooked everything up on my engine and am trying to test fire. most everything is new
    heres what ive tested so far.

    elec fuel pump/ good
    shut off solenoid/ good
    glow plugs and controler/ good

    I've tried a few crank sessions with both injector lines at the front "both sides" cracked open, no fuel has come weeping out?

    The injection pump has fuel in it I.E. it's been run on this engine before I got it. Brand new engine run for about 5000 miles and put in storage. I now am trying to get it up and running nearly 10yrs later.

    it's the 97 engine for my blazer project...

    Also wondering if this thing will run with no accelerator pedal plugged in? I dont have one for this engine yet but I can use the one out of my pickup if I need to..

    I just want to do a little shake down run to make sure everythings in order..
    Project K-1
    75 GMC Jimmy with a 97 H-1 Hummer drivetrain on 1 ton axles.

  2. #2
    Join Date
    Mar 2000
    Location
    AB Canada
    Posts
    218

    Default

    ofcause you need the pedal, its like trying shifting your tranny without the stickshift in it
    98 GMC sierra 2500 ext cab 4x4 auto tr 6.5 td 252000 km. needs new engine, next project
    95 GMC sierra LE 2500 ext cab sh box 4x4 auto tr 6.5 td 328.000 km. my wife's truck .remote pmd on cooler
    89 GMC sierra SLE 1500 ext cab 4x4 auto tr 6.2 720000 km engine swap at 665000 km because of broken oil cooler line. 6 bolt wheels.
    Waldon wheelloader repowered with a 6.2 na

  3. #3
    Join Date
    Apr 2001
    Location
    Newberg Oregon
    Posts
    12,294

    Default

    Without the PPS (Pedal posisition sensor) hooked up the ECM will not allow a start as there would be no control of the fuel.

    Everything on the rig has to be hooked up for the DS4 to opperate.

    Hope this helps

    Robyn
    (1) 1995 Suburban 2500 4x4
    (1) 1997 Astro
    (1) 2005 Suburban (Papa Smurf)
    THIS IS BOW TIE COUNTRY

  4. #4
    Join Date
    Jul 2005
    Location
    costa mesa, orange county, so ca.
    Posts
    323

    Default

    thanks!! I'll give that a go, I'm very excited now!!
    Project K-1
    75 GMC Jimmy with a 97 H-1 Hummer drivetrain on 1 ton axles.

  5. #5
    Join Date
    Jul 2005
    Location
    costa mesa, orange county, so ca.
    Posts
    323

    Default

    ok I tried a few crank sessions with the pedal plugged in, I got a little weep from injector #2 but haven't got fuel to any others.

    I had one plug with 5 wires that I traced

    1 for the glow plug light "does work" no problems there.

    1 that goes to the oil pressure switch, no voltage present when on or start. I originaly thought it was to power fuel pump relay but now ??

    1 wire that goes to pin 14 on the ECM blue block 32pin connector
    I'm thinking this is the signal for the "check engine light"?

    2 wires that go to the speedo pickup at the t-case tail housing

    Mabe I'm missing something? or maybe I just have air in system that needs to bleed out?
    does the oil pressure switch need power?
    pin 14 need some voltage?
    Project K-1
    75 GMC Jimmy with a 97 H-1 Hummer drivetrain on 1 ton axles.

  6. #6
    Join Date
    May 2002
    Location
    Stratford, Ct. // Stoddard NH
    Posts
    708

    Default

    manually turn on fuel pump...(jump out)
    disconnect glow circuit
    bleed out filter, bleed out water purge, bleed to inlet on pump
    keep pump running 1 hr
    break all lines on drivers side (and wherever you can get to!)
    crank like hell... 30 seconds max...(5-10 minute breather) gonna take some time
    when they all get wet and weepy tighten them up
    reconnect glow circuit
    fire away

    good luck we've all been there!
    95 Suburban 1500 Bone Stock Orig.
    purchased at 103K from first owner
    new alternator/autozone gold @104K
    re-trannyed with shift kit @107.5K
    new Bilsteins all around @ 127K
    Kennedy exhaust @128k ..zoom!
    new lift pump w/OPS bypass @ 130K
    Kennedy FSD cooler @ 135K
    New IP/Injectors/G-plugs @ 137k
    Another autozone alternator and Optima Reds @ 150K
    Another pump and injectors @157K
    New chain and gears @157K
    HO pump single therm setup @157K (will see what happens)
    Head gasket or worse to be determined...164k
    NEW AM General 6.5 installed and running well! @ 164K!!!!!

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