Page 1 of 2 12 LastLast
Results 1 to 20 of 23

Thread: Truck died

  1. #1
    Join Date
    May 2007
    Location
    Slapout,Al
    Posts
    70

    Default Truck died

    Well during the recent cold snap here in the South I went out and started the truck. It belched white smoke and it ran rough. It ran like this for several minutes before it just died. It acted as if it was out of fuel so I checked the fuel filter and it was out. (I have the kennedy OPS kit) So I primed it and tried starting it again and nothing. I dont even get any smoke from the pipe. I know there is fuel but it seems to not be getting fuel. I have a new IP,injectors and glow plugs. I am about ready to use it for a planter in the yard.


    Forrest (The Chief)
    93 C3500
    Dually crew cab
    auto trans
    Tekonsha Brake control
    New IP 128K
    New injectors 135K
    New glowplugs 135K
    http://www.nascarcamping.com
    http://www.montgomeryspeedway.com

  2. #2
    Join Date
    May 2002
    Location
    Stratford, Ct. // Stoddard NH
    Posts
    708

    Default

    Chief,

    You gotta completely bleed the fuel filter set up and I also break the line at the IP and bleed it up to there also.

    Also crack as many of the injector lines as you can get to...all of the drivers at a minimum.

    Just prior to going for it I also let the fuel pump run for atleast 15 minutes in hopes it may start to purge air thru the return system.

    I also undo my fuel cap.

    Charge up the batteries full.....let her rip!

    If she's bone dry, it could take a while...hang in there!

    PS what kind of trucks are those...funky looking...Smeal? or is that the new Spartan chassis?
    95 Suburban 1500 Bone Stock Orig.
    purchased at 103K from first owner
    new alternator/autozone gold @104K
    re-trannyed with shift kit @107.5K
    new Bilsteins all around @ 127K
    Kennedy exhaust @128k ..zoom!
    new lift pump w/OPS bypass @ 130K
    Kennedy FSD cooler @ 135K
    New IP/Injectors/G-plugs @ 137k
    Another autozone alternator and Optima Reds @ 150K
    Another pump and injectors @157K
    New chain and gears @157K
    HO pump single therm setup @157K (will see what happens)
    Head gasket or worse to be determined...164k
    NEW AM General 6.5 installed and running well! @ 164K!!!!!

  3. #3
    Join Date
    Jul 2003
    Location
    Allentown, PA
    Posts
    1,355

    Default

    Could the fuel be gelled?
    1998 K2500 Suburban 6.5L TD 3.73 rear, Ron Schoolcraft 18:1, Kennedy ECM & IC, Timing gears, Splayed main caps, 3.5" Kennedy Exhuast/No Cat, K&N Filter, Boost/Tranny Temp/EGT(Pre Turbo), Ceramic-coated Manifolds, 195 Stat's, 265/75's (VSSB Adjusted) 7,000lbs (on a scale) Remote Mount Oil Filter, Remote Oil Pressure Sensor

  4. #4
    Join Date
    May 2007
    Location
    Slapout,Al
    Posts
    70

    Default

    Today I was fooling with the truck and it looks like I had fuel dripping from the return line on the passenger side. Also the t valve for bleeding off water in the filter was leaking. When I took that line loose it had alot of pressure.
    I tried to start the truck and it still seems as though Im not getting fuel to the IP. Im going to pull the intake off and change out the lines from the IP to the fuel filter and see what I get.

    Oh the truck is a 2005 American LaFrance Metropolitan.


    Forrest (The Chief)
    93 C3500
    Dually crew cab
    auto trans
    Tekonsha Brake control
    New IP 128K
    New injectors 135K
    New glowplugs 135K
    http://www.nascarcamping.com
    http://www.montgomeryspeedway.com

  5. #5
    Join Date
    Apr 2001
    Location
    Newberg Oregon
    Posts
    12,294

    Default

    First issue is HOW old is the filter, replace it.

    Be sure the lift pump is working properly.

    I assume this rig is the 93 in your signature ???

    Get airfree fuel to the IP and you should not need spend time bleeding all the injectors.

    These things will self bleed readily if your getting fuel to the IP.

    Be sure that the IP CLICKS when the key is turned on. (Have a helper turn the key on while you listen at the IP)

    Be sure that lift pump is working.

    Keep us posted.


    Robyn
    (1) 1995 Suburban 2500 4x4
    (1) 1997 Astro
    (1) 2005 Suburban (Papa Smurf)
    THIS IS BOW TIE COUNTRY

  6. #6
    Join Date
    May 2007
    Location
    Slapout,Al
    Posts
    70

    Default

    Well today I took the intake off and replaced all fuel lines from the filter to the IP. Buttoned everything up and primed the system and still nothing. Robyn I checked the IP and it is not clicking like it should. Question is how hard is it to replace that little solenoid and why would it go bad on a fairly new Reman pump? Thanks in advance...I need this truck rolling, Im getting camping fever and the wife is about to skin me.


    Forrest (The Chief)
    93 C3500
    Dually crew cab
    auto trans
    Tekonsha Brake control
    New IP 128K
    New injectors 135K
    New glowplugs 135K
    http://www.nascarcamping.com
    http://www.montgomeryspeedway.com

  7. #7
    Join Date
    May 2007
    Location
    Slapout,Al
    Posts
    70

    Default

    Well truck is still not running...I have tried to get codes but the OB my Father in law has will not pull the diesel codes. I am thinking more and more I got a problem with the pump. I tried today to spin it over and check to see if I get fuel from the injectors but I got nothing. I have fuel at the filter but its not pumping. I took off the oil filler to make sure it was turning and it was. I guess Im going to have to send it back to US diesel and let them check it since I got it from them. It is just a year old and maybe 6-7K miles on the pump.


    Forrest (The Chief)
    93 C3500
    Dually crew cab
    auto trans
    Tekonsha Brake control
    New IP 128K
    New injectors 135K
    New glowplugs 135K
    http://www.nascarcamping.com
    http://www.montgomeryspeedway.com

  8. #8
    Join Date
    Sep 2006
    Location
    Brooker, FL
    Posts
    1,217

    Default

    IP woun't make a "clicking" sound - the lift pump will
    '94 Barth 28' Breakaway M/H ("StaRV II") diesel pusher: Spartan chassis, aluminum birdcage construction. Peninsular/AMG 6.5L TD (230HP), 18:1, Phazer, non-wastgated turbo, hi-pop injectors, 4L80E (Sun Coast TC & rebuild, M-H Pan), Dana 80 (M-H Cover), Fluidampr, EGT, trans temp, boost gage. Honda EV-4010 gaso genset, furnace, roof air, stove, microwave/convection, 2-dr. 3-way reefer. KVH R5SL Satellite. Cruises 2, sleeps 4, carries 6, and parties 8 (parties 12 - tested).

    Stand-ins are an '02 Cadillac Escalade AWD 6.0L and an '06 Toyota Sienna Limited.

  9. #9
    Join Date
    May 2002
    Location
    Stratford, Ct. // Stoddard NH
    Posts
    708

    Default

    swap out the old PMD for a good PMD before you break down the pump!

    can the old style PMD go bad in that short of time???? yes it can!!! US Diesel builds a solid pump...not to worry there...rule out every thing else first.
    95 Suburban 1500 Bone Stock Orig.
    purchased at 103K from first owner
    new alternator/autozone gold @104K
    re-trannyed with shift kit @107.5K
    new Bilsteins all around @ 127K
    Kennedy exhaust @128k ..zoom!
    new lift pump w/OPS bypass @ 130K
    Kennedy FSD cooler @ 135K
    New IP/Injectors/G-plugs @ 137k
    Another autozone alternator and Optima Reds @ 150K
    Another pump and injectors @157K
    New chain and gears @157K
    HO pump single therm setup @157K (will see what happens)
    Head gasket or worse to be determined...164k
    NEW AM General 6.5 installed and running well! @ 164K!!!!!

  10. #10
    Join Date
    May 2007
    Location
    Slapout,Al
    Posts
    70

    Default

    No PMD on this truck it is a manual. I tried pulling codes with my Father-in-laws code reader but it won't pull diesel codes...


    Forrest (The Chief)
    93 C3500
    Dually crew cab
    auto trans
    Tekonsha Brake control
    New IP 128K
    New injectors 135K
    New glowplugs 135K
    http://www.nascarcamping.com
    http://www.montgomeryspeedway.com

  11. #11
    Join Date
    Jan 2001
    Location
    New Hampshire - Live Free or Die
    Posts
    6,058

    Default

    If there's no PMD there are no codes to pull. If the shutoff solenoid doesn't click, check for 12 volts on the lead at the pump. IIRC, there are 2 leads, maybe green and pink. They should both be powered for a cold start. Green (IIRC) is for the advance and fast idle, not critical, and powered through a coolant temp switch. The other one is critical; no volts, no fuel.
    The Constitution needs to be re-read, not re-written!

    If you can't handle Dr. Seuss, how will you handle real life?

    Current oil burners: MB GLK250 BlueTEC, John Deere X758
    New ride: MB GLS450 - most stately
    Gone but not forgotten: '87 F350 7.3, '93 C2500 6.5, '95 K2500 6.5, '06 K2500HD 6.6, '90 MB 350SDL, Kubota 7510

  12. #12
    Join Date
    May 2007
    Location
    Slapout,Al
    Posts
    70

    Default

    Ok today I actually had time to work a little on the beast. I took the the top of the intake off and dripped a little diesel fuel into it and tried to start the truck. Low and behold I actually got a little bit of life. Now I have the Kennedy OP switch bypass for the lift pump. I can hear the lift pump working when I push the momentary switch. I have turned the truck over plenty of times to make sure it is primed but I have no fuel coming from the IP. I guess Im going to have to pull it off and see if there is a blockage somewhere. It does baffle me that a pump that was rebuilt less than 6k miles ago has an issue. I am on the verge of selling the beast and getting me a Cummins/Dodge.........


    Forrest (The Chief)
    93 C3500
    Dually crew cab
    auto trans
    Tekonsha Brake control
    New IP 128K
    New injectors 135K
    New glowplugs 135K
    http://www.nascarcamping.com
    http://www.montgomeryspeedway.com

  13. #13
    Join Date
    May 2002
    Location
    Stratford, Ct. // Stoddard NH
    Posts
    708

    Default

    Chief,,

    1) Get that lift pump running so its runnin all the time first...(temp. jumper)

    2) Crack the top of the filter...is there fuel now coming out??

    3) Open your water drain T handle...got fuel?

    4) Take of the fuel feed hose to the IP....got fuel??

    5) Loosen the injector lines on the drivers side...full battery...spin it up....did you get fuel??

    6) Does the solenoid on top of the pump click??

    7) are ALL grounds clean and shiny??? special; attention to the passenger rear ground....way in the back....often buried in bul1sh1t

    I start them up bone dry this way...if its gonna work it will work...

    Oh BTW...if its cool out and your glows are not functioning your gonna get a plenty o fuel but no start condition.

    A bad PMD will hose you if you have the DS4 pump.....
    95 Suburban 1500 Bone Stock Orig.
    purchased at 103K from first owner
    new alternator/autozone gold @104K
    re-trannyed with shift kit @107.5K
    new Bilsteins all around @ 127K
    Kennedy exhaust @128k ..zoom!
    new lift pump w/OPS bypass @ 130K
    Kennedy FSD cooler @ 135K
    New IP/Injectors/G-plugs @ 137k
    Another autozone alternator and Optima Reds @ 150K
    Another pump and injectors @157K
    New chain and gears @157K
    HO pump single therm setup @157K (will see what happens)
    Head gasket or worse to be determined...164k
    NEW AM General 6.5 installed and running well! @ 164K!!!!!

  14. #14
    Join Date
    May 2007
    Location
    Slapout,Al
    Posts
    70

    Default

    1 have the Kennedy switch

    2 have fuel at too of filter

    3 have fuel at T

    4 have fuel through filter to IP

    5 cracked injection lines and no fuel with full Batteries

    6 can hear the click from solenoid

    7 all grounds are good.

    8 new injectors and glow plugs

    I feel as if there is some type of blockage.....


    Forrest (The Chief)
    93 C3500
    Dually crew cab
    auto trans
    Tekonsha Brake control
    New IP 128K
    New injectors 135K
    New glowplugs 135K
    http://www.nascarcamping.com
    http://www.montgomeryspeedway.com

  15. #15
    Join Date
    Dec 2003
    Location
    Yukon Canada
    Posts
    1,621

    Default

    Hi
    Check the return line fitting on top of the pump.If it's pluged or any obstruction in the return lines the truck wouln't run.I'v heard of the fitting gettin pluged before,and the truck not starting because of it.
    Good Luck
    Thomas
    90 Chev 3500 c/c 4x4,6.2na,400 auto,4:10 gears.DSG Timing gears,main girdle, isspro tach, pyro,boost,oil and trany temp.Dual Tstats, High volume peninsular pump,on shelf, Custom turbo and intercooler 85%complete. Change of plans for the dually, it's going to get a Cummins. Both trucks are Blue 90 4x4 crews

  16. #16
    Join Date
    May 2002
    Location
    Stratford, Ct. // Stoddard NH
    Posts
    708

    Default

    maybe that solenoid is bad...

    you have fuel coming in.....like Yukon said see if any is exiting the pump...via the return system...

    Try to start it with the return line off...not too much comes out of mine
    95 Suburban 1500 Bone Stock Orig.
    purchased at 103K from first owner
    new alternator/autozone gold @104K
    re-trannyed with shift kit @107.5K
    new Bilsteins all around @ 127K
    Kennedy exhaust @128k ..zoom!
    new lift pump w/OPS bypass @ 130K
    Kennedy FSD cooler @ 135K
    New IP/Injectors/G-plugs @ 137k
    Another autozone alternator and Optima Reds @ 150K
    Another pump and injectors @157K
    New chain and gears @157K
    HO pump single therm setup @157K (will see what happens)
    Head gasket or worse to be determined...164k
    NEW AM General 6.5 installed and running well! @ 164K!!!!!

  17. #17
    Join Date
    May 2007
    Location
    Slapout,Al
    Posts
    70

    Default

    Well had no fuel coming out of return...Pump is off and Im just going to send it to a local shop...........


    Forrest (The Chief)
    93 C3500
    Dually crew cab
    auto trans
    Tekonsha Brake control
    New IP 128K
    New injectors 135K
    New glowplugs 135K
    http://www.nascarcamping.com
    http://www.montgomeryspeedway.com

  18. #18
    Join Date
    May 2002
    Location
    Stratford, Ct. // Stoddard NH
    Posts
    708

    Default

    You can get real good at taking these pumps off and on ....cant you!
    95 Suburban 1500 Bone Stock Orig.
    purchased at 103K from first owner
    new alternator/autozone gold @104K
    re-trannyed with shift kit @107.5K
    new Bilsteins all around @ 127K
    Kennedy exhaust @128k ..zoom!
    new lift pump w/OPS bypass @ 130K
    Kennedy FSD cooler @ 135K
    New IP/Injectors/G-plugs @ 137k
    Another autozone alternator and Optima Reds @ 150K
    Another pump and injectors @157K
    New chain and gears @157K
    HO pump single therm setup @157K (will see what happens)
    Head gasket or worse to be determined...164k
    NEW AM General 6.5 installed and running well! @ 164K!!!!!

  19. #19
    Join Date
    May 2007
    Location
    Slapout,Al
    Posts
    70

    Default

    Yes, I think I had it off in 20 minutes....


    Forrest (The Chief)
    93 C3500
    Dually crew cab
    auto trans
    Tekonsha Brake control
    New IP 128K
    New injectors 135K
    New glowplugs 135K
    http://www.nascarcamping.com
    http://www.montgomeryspeedway.com

  20. #20
    Join Date
    May 2007
    Location
    Slapout,Al
    Posts
    70

    Default

    Initial diagnosis on pump is that the shaft is broken......


    Forrest (The Chief)
    93 C3500
    Dually crew cab
    auto trans
    Tekonsha Brake control
    New IP 128K
    New injectors 135K
    New glowplugs 135K
    http://www.nascarcamping.com
    http://www.montgomeryspeedway.com

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •