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Thread: Chevy 350 gas to 6.2L diesel conversion

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  1. #1
    Join Date
    Feb 2000
    Location
    Montana
    Posts
    11,413

    Arrow

    Welcome to the board!

    This link, http://www.thedieselpageforums.com/t...ad.php?t=27827 , will give you the high points of what needs to be done.

    I recommend acquiring a parts donor vehicle to help you with both cost and parts location. A hydroboost, for example, can cost upwards of $500 if buying new. A new radiator can cost $200-500 as well. A donor can get you going quickly, even if the parts may need to be replaced sometime in the future.

    We offer a "6.2L/6.5L Diesel Troubleshooting & Repair Guide" that can help answer most of your questions, and help you get it running with the least drama - including the glow system. You can view a table of contents and learn more about it here: http://www.thedieselpage.com/t&rguide.htm

    Fuel return lines.... I recommend acquiring the fuel tank sender package that was originally found on a diesel equipped vehicle like yours. Then, the plumbing becomes easy... Jim

  2. #2
    Join Date
    Jun 2013
    Location
    Bow
    Posts
    5

    Default

    Thank you for the help. Ill start the search for a donor vehicle. Not only will it make it cheaper but it'll be a nice reference.

  3. #3
    Join Date
    Jun 2013
    Location
    Northern Ct
    Posts
    224

    Default

    Well Sam, I hate to rain on your parade, but have you checked the price of diesel fuel lately? Don't think you're gunna be saving too many bucks in that dept. You did mention you were looking for fuel mileage.
    But as a learning project, it could be rewarding. And for off roading, (should you choose to take your blazer 4 wheeling), you won't have to worry about getting your dist. wet. Don't forget about your gearing also. It'll have to match your intended usage. Good luck and Welcome to the forum.
    Old habits, die hard.

  4. #4
    AKMark is offline Building another 6.2L powered vehicle
    Join Date
    Dec 2006
    Location
    North Pole, Alaska
    Posts
    400

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    I've done this more than once.....


    Love my 6.2's. My carb'd K-5 with a 350 got 13 mpg on a good day. The 6.2 powered K20 Suburban got 18 doing the same commute.

    Now that K20 Suburban's motor is in the K-5, and it's got oversized tires. I use substantially less fuel than anybody I go wheeling with. And I'm on bigger tires than most of them.
    05 2500HD CC LB LLY, 4x4, 3.73s 235/85R16's, webasto cab heater, to keep it warm.
    03 Buick Rendezvous - When you average over 80 miles per day driving around, you need one of these.
    85 K-5, 6.2, SM465, Rockwell T221, 1 tons, 36's. More goodies to be installed as time and money allows.
    82 K20, 6.2, SM465, NP208, stock except for bed rack, snow plow, and glow plugs are on a toggle switch. It works great for plowing!
    72 Postal Jeep - Yet another project

  5. #5
    Join Date
    Jun 2013
    Location
    Northern Ct
    Posts
    224

    Default

    18 MPGs? My 6.2 can barely muster 10, (on a good day), but it does have 4.10s with no OD. But your point is valid, depending on tune and gearing Mark. Here in Ct tho, reg fuel is about $3.70 a gal. and diesel is way over $4. Haven't figured out the difference, but just a little food for thought, when using this reason, and this reason only as an incentive to going thru the aggravation of a conversion. But the diesel does have it's own "other" advantages, besides MPGs.
    Old habits, die hard.

  6. #6
    Join Date
    Apr 2001
    Location
    CA
    Posts
    13,583

    Default

    ...... And gasser exhaust just smells wrong.
    1985 Blazer 6.2
    2001 GMC 2500HD D/A
    dmaxmaverick@thedieselpage.com

  7. #7
    AKMark is offline Building another 6.2L powered vehicle
    Join Date
    Dec 2006
    Location
    North Pole, Alaska
    Posts
    400

    Default

    Joe,

    I think there's something wrong with your 6.2....Our K30 3+3 dually, with a turbo 400 and 4.10's still got 16 on the highway empty, and with 4 2000lb horses in a gooseneck trailer got almost 10.

    Bet your injectors are about shot.
    05 2500HD CC LB LLY, 4x4, 3.73s 235/85R16's, webasto cab heater, to keep it warm.
    03 Buick Rendezvous - When you average over 80 miles per day driving around, you need one of these.
    85 K-5, 6.2, SM465, Rockwell T221, 1 tons, 36's. More goodies to be installed as time and money allows.
    82 K20, 6.2, SM465, NP208, stock except for bed rack, snow plow, and glow plugs are on a toggle switch. It works great for plowing!
    72 Postal Jeep - Yet another project

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