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Thread: My cost to replace my 6.6

  1. #1
    Join Date
    Dec 2005
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    Klamath falls/keno Oregon
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    516

    Default My cost to replace my 6.6

    Remanufactured engine inc. freight…… $6300.00
    Gaskets. 238.00
    Acdelco new injectors. 1500.00
    Water pump. 113.00
    Fluids. 225.00
    Labor. 3000.00

    My original engine has 425,000 miles on it, only replaced the turbo, it has a head gasket leak.
    06 1ton 4X4 duramax/6speed ext.cab WT
    Hummer wheels :^)
    dual lift pump
    Banks air intake
    427,300 miles and counting..

  2. #2
    Join Date
    Dec 2003
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    Yukon Canada
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    1,677

    Default

    Still less expensive than a new truck...
    Or a battery replacement in a cordless vehicle
    90 Chev 3500 c/c 4x4,6.2na,400 auto,4:10 gears.DSG Timing gears,main girdle, isspro tach, pyro,boost,oil and trany temp.Dual Tstats, High volume peninsular pump,on shelf, Custom turbo and intercooler 85%complete. Change of plans for the dually, it's going to get a Cummins. Both trucks are Blue 90 4x4 crews

  3. #3
    Join Date
    Jan 2001
    Location
    New Hampshire - Live Free or Die
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    6,073

    Default

    How's the body? My '06 was starting to rust when I sold it and that was 9 years go! (To say nothing of the brake and fuel lines I replaced on the way!)
    The Constitution needs to be re-read, not re-written!

    If you can't handle Dr. Seuss, how will you handle real life?

    Current oil burners: MB GLK250 BlueTEC, John Deere X758
    New ride: MB GLS450 - most stately
    Gone but not forgotten: '87 F350 7.3, '93 C2500 6.5, '95 K2500 6.5, '06 K2500HD 6.6, '90 MB 350SDL, Kubota 7510

  4. #4
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    Dec 2005
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    Klamath falls/keno Oregon
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    Default

    Quote Originally Posted by JohnC View Post
    How's the body? My '06 was starting to rust when I sold it and that was 9 years go! (To say nothing of the brake and fuel lines I replaced on the way!)
    Like the day I bought it, which is why I'm saving it..
    06 1ton 4X4 duramax/6speed ext.cab WT
    Hummer wheels :^)
    dual lift pump
    Banks air intake
    427,300 miles and counting..

  5. #5
    Join Date
    Mar 2000
    Location
    Loyal WI US
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    Default

    Unless you know the rebuilder, a $6300 engine will not be much of an engine. I don't trust any of the big name rebuilders out there. I know Greg from Lube Specialist had 2 or 3 from the one that's about the biggest name in the engine biz that were junk before he went to a smaller more personalized and specialized shop, and even that one he had a few minor issues to work through.

    HG job on yours and should be good to go another round
    Kennedy Diesel-owner
    More than just a salesman-I use and test the products that I sell on a daily basis!
    Superflow Lie Detector in house
    2002 Chev K2500HD D/A CC Long LT 11.77@ 124mph at 7700# fuel only-e.t. needs help
    2005 Chev K3500SRW D/A CC Long LT(SOLD)
    2007 Chev K2500 Classic EC Short LT (Sold)
    2012 GMC K3500SRW D/A CC Long LTZ Happy Birthday to me! Built 1 working day after my birthday and delivered 7 days later.
    2016 GMC K3500SRW D/A CC short LTZ

    Custom tuning in house using EFI Live tuning software!

  6. #6
    Join Date
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    Loyal WI US
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    For rust I have my own inner panel preferences that can be seen on my FB page, but as a quick annual I'd look at these guys:

    https://profleetcare.com/


    Son in law had his truck done for like $190 but it needs to be re-upped.
    Kennedy Diesel-owner
    More than just a salesman-I use and test the products that I sell on a daily basis!
    Superflow Lie Detector in house
    2002 Chev K2500HD D/A CC Long LT 11.77@ 124mph at 7700# fuel only-e.t. needs help
    2005 Chev K3500SRW D/A CC Long LT(SOLD)
    2007 Chev K2500 Classic EC Short LT (Sold)
    2012 GMC K3500SRW D/A CC Long LTZ Happy Birthday to me! Built 1 working day after my birthday and delivered 7 days later.
    2016 GMC K3500SRW D/A CC short LTZ

    Custom tuning in house using EFI Live tuning software!

  7. #7
    Join Date
    Dec 2005
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    Klamath falls/keno Oregon
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    Default

    Quote Originally Posted by Kennedy View Post
    Unless you know the rebuilder, a $6300 engine will not be much of an engine. I don't trust any of the big name rebuilders out there. I know Greg from Lube Specialist had 2 or 3 from the one that's about the biggest name in the engine biz that were junk before he went to a smaller more personalized and specialized shop, and even that one he had a few minor issues to work through.

    HG job on yours and should be good to go another round
    $8-10k for head gasket service...on a engine with 425,000.. *gulp*
    06 1ton 4X4 duramax/6speed ext.cab WT
    Hummer wheels :^)
    dual lift pump
    Banks air intake
    427,300 miles and counting..

  8. #8
    Join Date
    Mar 2000
    Location
    Loyal WI US
    Posts
    10,795

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    It's a tough call, but think about this for a minute. You expect to get a good reman for less than the cost of doing head gaskets. The head gasket part of the job has to happen for both PLUS pistons, bearings, etc Things just don't add up.
    Kennedy Diesel-owner
    More than just a salesman-I use and test the products that I sell on a daily basis!
    Superflow Lie Detector in house
    2002 Chev K2500HD D/A CC Long LT 11.77@ 124mph at 7700# fuel only-e.t. needs help
    2005 Chev K3500SRW D/A CC Long LT(SOLD)
    2007 Chev K2500 Classic EC Short LT (Sold)
    2012 GMC K3500SRW D/A CC Long LTZ Happy Birthday to me! Built 1 working day after my birthday and delivered 7 days later.
    2016 GMC K3500SRW D/A CC short LTZ

    Custom tuning in house using EFI Live tuning software!

  9. #9
    Join Date
    Dec 2005
    Location
    Klamath falls/keno Oregon
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    Quote Originally Posted by Kennedy View Post
    It's a tough call, but think about this for a minute. You expect to get a good reman for less than the cost of doing head gaskets. The head gasket part of the job has to happen for both PLUS pistons, bearings, etc Things just don't add up.
    My engine has 425,000 miles, why spend 8-10k for head gaskets then the fuel pump dies, the oil pump dies, oil pressure drops…
    06 1ton 4X4 duramax/6speed ext.cab WT
    Hummer wheels :^)
    dual lift pump
    Banks air intake
    427,300 miles and counting..

  10. #10
    Join Date
    Jan 2001
    Location
    New Hampshire - Live Free or Die
    Posts
    6,073

    Default

    I think JK's point is that a $6300 reman sounds too good to be true...
    The Constitution needs to be re-read, not re-written!

    If you can't handle Dr. Seuss, how will you handle real life?

    Current oil burners: MB GLK250 BlueTEC, John Deere X758
    New ride: MB GLS450 - most stately
    Gone but not forgotten: '87 F350 7.3, '93 C2500 6.5, '95 K2500 6.5, '06 K2500HD 6.6, '90 MB 350SDL, Kubota 7510

  11. #11
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    Dec 2005
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    Klamath falls/keno Oregon
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    Quote Originally Posted by JohnC View Post
    I think JK's point is that a $6300 reman sounds too good to be true...
    heres what Im looking at:

    https://shop.powertrainproducts.net/...tdopm09wUvKVbs

    also : https://www.injectorsdirect.com/prod...emanufactured/
    Last edited by spongebob; 01-06-2024 at 14:59.
    06 1ton 4X4 duramax/6speed ext.cab WT
    Hummer wheels :^)
    dual lift pump
    Banks air intake
    427,300 miles and counting..

  12. #12
    Join Date
    Jan 2001
    Location
    New Hampshire - Live Free or Die
    Posts
    6,073

    Default

    I wonder what the terms of the warranty are?

    Not sure if I would trust someone who calls them "galley plugs" though...
    The Constitution needs to be re-read, not re-written!

    If you can't handle Dr. Seuss, how will you handle real life?

    Current oil burners: MB GLK250 BlueTEC, John Deere X758
    New ride: MB GLS450 - most stately
    Gone but not forgotten: '87 F350 7.3, '93 C2500 6.5, '95 K2500 6.5, '06 K2500HD 6.6, '90 MB 350SDL, Kubota 7510

  13. #13
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    Dec 2005
    Location
    Klamath falls/keno Oregon
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    Default

    18 months. because it's a 1 ton truck...3 -7 years for anything else
    06 1ton 4X4 duramax/6speed ext.cab WT
    Hummer wheels :^)
    dual lift pump
    Banks air intake
    427,300 miles and counting..

  14. #14
    Join Date
    Feb 2000
    Location
    Montana
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    11,465

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    Quote Originally Posted by spongebob View Post
    My engine has 425,000 miles, why spend 8-10k for head gaskets then the fuel pump dies, the oil pump dies, oil pressure drops…
    In 2021, I replaced the head gaskets (plus new factory head bolts, fuel system banjo seals, etc) in Lil Red for about $300. I added ARP studs, a new water pump and new injectors to my 2001 GMC head gasket project, also in 2021. That wound up costing about $3300 total, if I remember correctly.

    The mileage that your original engine has wouldn't concern me if it's not been abused. In fact, I'd rather trust it over than the quality of a questionable rebuilt engine. One question I've yet to see answered concerning a Duramax reman is "Did the engine need to be bored?" I've yet to see a cylinder bore on these engines that was worn. The cylinder bores are induction hardened at the factory. Boring them removes the hard layer.

  15. #15
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    Quote Originally Posted by More Power View Post
    In 2021, I replaced the head gaskets (plus new factory head bolts, fuel system banjo seals, etc) in Lil Red for about $300. I added ARP studs, a new water pump and new injectors to my 2001 GMC head gasket project, also in 2021. That wound up costing about $3300 total, if I remember correctly.

    The mileage that your original engine has wouldn't concern me if it's not been abused. In fact, I'd rather trust it over than the quality of a questionable rebuilt engine. One question I've yet to see answered concerning a Duramax reman is "Did the engine need to be bored?" I've yet to see a cylinder bore on these engines that was worn. The cylinder bores are induction hardened at the factory. Boring them removes the hard layer.
    all I know is what they say..and in todays world you cant believe anything..I was thinking when this engine is delivered to look at the cylinder
    walls from under .you should price injectors today some are going for $500 each..I provided a link to the injectors Ill be going with, they are rebuilt by
    Bosch trained techs..fuel lines and glow plugs for $2500 yob got a good deal those days are over.

    https://www.injectorsdirect.com/prod...emanufactured/
    06 1ton 4X4 duramax/6speed ext.cab WT
    Hummer wheels :^)
    dual lift pump
    Banks air intake
    427,300 miles and counting..

  16. #16
    Join Date
    Feb 2000
    Location
    Montana
    Posts
    11,465

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    Quote Originally Posted by spongebob View Post
    all I know is what they say..and in todays world you cant believe anything..I was thinking when this engine is delivered to look at the cylinder
    walls from under .you should price injectors today some are going for $500 each..I provided a link to the injectors Ill be going with, they are rebuilt by
    Bosch trained techs..fuel lines and glow plugs for $2500 yob got a good deal those days are over.

    https://www.injectorsdirect.com/prod...emanufactured/
    The LB7 reman injectors I installed in my 2001 GMC came from Kennedy - $2200, if I remember correctly, was the cost for 8. I also installed new injector fuel lines at a cost of about $650 and ARP studs for $650 - plus misc consumables. I'd have to dig out the receipts to be accurate on prices, but this is in the ball park. I actually wound up not installing the new water pump, so that cost isn't figured in. I also could have cleaned and re-used the fuel lines if this had been a budget squeaker - saving another $650.

    I re-used the injectors and injector fuel lines when I did Lil Red, because the engine only had about 8,000 miles on it. Lil Red's heads didn't need to be decked, and I installed factory head bolts when it went back together instead of ARP - that saved $500. Glow plugs can be tested before they're re-installed. No need to replace them if they're still in good shape.

  17. #17
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    Im at around $12k for it all,,Chevy wants $10k just to replace the head gaskets..there doesnt seem to be alot of chatter on guys with older duramaxs
    rebuilding or saying what the bottom end looks like with 400+k on the clocks
    06 1ton 4X4 duramax/6speed ext.cab WT
    Hummer wheels :^)
    dual lift pump
    Banks air intake
    427,300 miles and counting..

  18. #18
    Join Date
    Feb 2000
    Location
    Montana
    Posts
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    Quote Originally Posted by spongebob View Post
    Im at around $12k for it all,,Chevy wants $10k just to replace the head gaskets..there doesnt seem to be alot of chatter on guys with older duramaxs
    rebuilding or saying what the bottom end looks like with 400+k on the clocks
    751,837 Mile Duramax - A 2005 GMC Goes the Distance
    https://www.thedieselpage.com/duramax/750kduramaxc.htm

    More here: https://www.thedieselpageforums.com/...d.php?p=267823

    Too bad you didn't live next door. I'd help you with whatever you decide to do.
    Jim
    Last edited by More Power; 01-11-2024 at 20:31.

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