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Thread: rear differential broke

  1. #1
    Join Date
    May 2004
    Location
    Southwestern Michigan
    Posts
    138

    Unhappy rear differential broke

    I have had a noise I have been tracking and I finally pulled the cover off of the rear differential and I have found the pinion drive gear all chewed up.

    I pulled two 3/4" x 3/4" piece of metal out of the bottom of the differential and can see another one in the front - that all look like they came from the pinion and the pinion is missing parts and pieces off of it. The ring gear teeth are still all there but a couple of them have been pitted a bit.

    I noticed that the bracket holding the passenger side axle bearing in the differential is loose. I imagine this is what killed it.

    Also, how do I identify which axle this is? My RPO says it a 3.73 and a LIMITED SLIP (POSITRACTION) rear end. I see 9 1/2, 10 1/2 etc. Does this refer to the ring size?

    Am I better off fixing this (if possible) or do I need a new axle?



    Kevin
    Last edited by kevin77; 04-06-2007 at 20:30.
    2007 classic sierra 6.6 duramax - 4x4 crew cab burgundy red1994 k2500 6.5 TD suburban with remote PSD 97 cooling mods JK fan and clutch SOL/D (at least for summer) hi output alternator DSG gear drive DSG oil cooler 4" exhaust 1983 International 3 cylinder diesel tractor (izuzu Diesel) 1990 1500 gas 5.7 suburban 1995 John Deere 310D Turbo Diesel Loader/Backhoe house addition/move

  2. #2
    Join Date
    Apr 2001
    Location
    Newberg Oregon
    Posts
    12,308

    Default

    With that much of a train wreck in there I would call a few bone yards and get another complete axle and drop in. 3.73 is a common gear set.

    To rebuild yours is probably not cost effective at all as badly chewed as it is.

    Since you found the cap loose this is not a good thing.

    Good luck

    Robyn
    (1) 1995 Suburban 2500 4x4
    (1) 1997 Astro
    (1) 2005 Suburban (Papa Smurf)
    THIS IS BOW TIE COUNTRY

  3. #3
    Join Date
    Feb 2000
    Location
    Montana
    Posts
    11,416

    Arrow

    Your 3/4-ton Sub probably has the 10-1/2" rear axle. Like this one.



    There is another 14-bolt rear axle, but it has a 9-1/2" ring gear and is a semi-floating axle. The diff cover on the 9-1/2" is more oval in shape. The 10-1/2" shown above is more peaked on the top and bottom, and the hubs stick through the mounted wheels a few inches.

    Jim

  4. #4
    Join Date
    May 2004
    Location
    Southwestern Michigan
    Posts
    138

    Cool

    After checking Ebay, craigslist and a couple of boneyards, I am going to get my rear end rebuilt - I got a guy who works on 4x4's who can do it, replacing the ring and pinion, bearings, steam cleaning, labor and a detroit locker (came with a factory posi) for about $1,000 - Does that seem about right? I'm sure I could chop a bit out if I went to an open differential but then I couldn't play in the mud and snow

    Kevin
    2007 classic sierra 6.6 duramax - 4x4 crew cab burgundy red1994 k2500 6.5 TD suburban with remote PSD 97 cooling mods JK fan and clutch SOL/D (at least for summer) hi output alternator DSG gear drive DSG oil cooler 4" exhaust 1983 International 3 cylinder diesel tractor (izuzu Diesel) 1990 1500 gas 5.7 suburban 1995 John Deere 310D Turbo Diesel Loader/Backhoe house addition/move

  5. #5
    Join Date
    Dec 2001
    Location
    Jefferson, ohio USA
    Posts
    77

    Default

    I might have a 14 bolt 10 1/2 ring complete rear with disc brakes out of my wifes 2001 yukon xl. It has 3.73 gears. I might be doing a duramax/allison swap and I will have the bigger rear end to put in it. I will know more in a week or so. And I am thinking about 750.00 for the complete rear. The rear calipers, brakes and rotors are about 1 month old. It has 85,000 mile on it. And a factory gov-lock. if interested call me anytime at 440-563-6043

    paul
    We specialize in GM HD trucks, 4x4 conversions, short or long bed conversions or duramax conversions!!
    2004 yukon xl D/A gone
    2007 2500hd D/A
    2007 2500hd/medium duty conversion
    2008 3500hd D/A

  6. #6
    Join Date
    Feb 2000
    Location
    Montana
    Posts
    11,416

    Default

    The 10-1/2 FF is plenty strong enough for a Yukon XL with a Duramax/Allison.

    Jim

  7. #7
    Join Date
    Dec 2001
    Location
    Jefferson, ohio USA
    Posts
    77

    Default

    Jim,

    Thanks for the info. I might have a complete donar truck, so I fiquire I will keep the bigger and sell off the other. Will the auto transfer case hold up the the duramax? I am thinking not. This is whats behind the current 8.1 in my wifes truck now.

    Paul
    We specialize in GM HD trucks, 4x4 conversions, short or long bed conversions or duramax conversions!!
    2004 yukon xl D/A gone
    2007 2500hd D/A
    2007 2500hd/medium duty conversion
    2008 3500hd D/A

  8. #8
    Join Date
    May 2004
    Location
    Southwestern Michigan
    Posts
    138

    Default

    The old suburban is up on the rack getting ready for a detroit locker - the locker is suppose to be delivered tomorrow morning and the rebuild will be complete early afternoon tomorrow.

    Kevin
    2007 classic sierra 6.6 duramax - 4x4 crew cab burgundy red1994 k2500 6.5 TD suburban with remote PSD 97 cooling mods JK fan and clutch SOL/D (at least for summer) hi output alternator DSG gear drive DSG oil cooler 4" exhaust 1983 International 3 cylinder diesel tractor (izuzu Diesel) 1990 1500 gas 5.7 suburban 1995 John Deere 310D Turbo Diesel Loader/Backhoe house addition/move

  9. #9
    Join Date
    May 2004
    Location
    Southwestern Michigan
    Posts
    138

    Default

    Suburban is at home and I am at work - my wife picked it up today - I can't wait to drive it again.

    Kevin
    2007 classic sierra 6.6 duramax - 4x4 crew cab burgundy red1994 k2500 6.5 TD suburban with remote PSD 97 cooling mods JK fan and clutch SOL/D (at least for summer) hi output alternator DSG gear drive DSG oil cooler 4" exhaust 1983 International 3 cylinder diesel tractor (izuzu Diesel) 1990 1500 gas 5.7 suburban 1995 John Deere 310D Turbo Diesel Loader/Backhoe house addition/move

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