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Thread: NV4500 Tranny Trouble

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  1. #1
    Join Date
    Nov 2006
    Location
    Kelowna, BC
    Posts
    1,070

    Default Tranny

    I will be checking it out. Thanks! Any other suggestions.
    1993 HD2500- 4X4, Nv4500, rc/lb, Lots of mods, killed her. Awaiting her TT rebuild!

    2002 Camaro L36/M49- Killed In Action

    1995 HD2500 - 4X4, NV4500 rc/lb, GL4, Turbo, exhaust

    1994 HD2500- 4X4, NV4500, ec/lb

  2. #2
    Join Date
    Nov 2006
    Location
    Kelowna, BC
    Posts
    1,070

    Default Tranny

    Okay, so I disconnected the hose that runs up to the reservoir and plugged the bottom of the reservoir. I then filled up the reservoir with new fluid and tried the clutch. Basically no resistance, the clutch goes straight to the floor. So I am figuring that that is the problem, the master clutch cylinder. New one here and ready to go in! Also got a new slave cylinder as well as I am sure the old one needs to be replaced anyways. Hope that is the problem, though I can't see what else it could be!
    1993 HD2500- 4X4, Nv4500, rc/lb, Lots of mods, killed her. Awaiting her TT rebuild!

    2002 Camaro L36/M49- Killed In Action

    1995 HD2500 - 4X4, NV4500 rc/lb, GL4, Turbo, exhaust

    1994 HD2500- 4X4, NV4500, ec/lb

  3. #3
    Join Date
    Sep 2007
    Location
    Stony Plain, AB
    Posts
    53

    Default

    dood, you shoulda called me up--I've got a brand spanking GM master cylinder in the box that I found in the back of that red and black truck I parted out . . . oh well.

    Don't wreck your tranny :-)
    1982 GMC Sierra Grande Camper Special
    6.5TD: ARP head studs, DSG girdle kit, DB2 turned up 1/8th, '97 Cummins intercooler, custom 3" downpipe to 4" straight exhaust, wastegate @12psi, boost and pyrometer, NV4500 with mech. clutch, twin-sticked NP205, D60 front/D70HD DRW with 4.10 gears, '93 serpentine belt setup
    in progress

    1997 Chev Express G3500
    6.5TD 15 passenger van

  4. #4
    Join Date
    Nov 2006
    Location
    Kelowna, BC
    Posts
    1,070

    Default Tranny

    Nice dood. I had known back when I was out there that this was going to happen, we could have avoided it, eh? Oh well, sure you will find use in your tranny swaps. I gotta get the truck back together tomorrow though.
    1993 HD2500- 4X4, Nv4500, rc/lb, Lots of mods, killed her. Awaiting her TT rebuild!

    2002 Camaro L36/M49- Killed In Action

    1995 HD2500 - 4X4, NV4500 rc/lb, GL4, Turbo, exhaust

    1994 HD2500- 4X4, NV4500, ec/lb

  5. #5
    Join Date
    Nov 2006
    Location
    Kelowna, BC
    Posts
    1,070

    Default Master Clutch

    New master clutch in. Put half a liter of fluid through trying to bleed out the stupid line. Still won't go in when running. If you jam it in, sounds like it is making light contact with the plates. Clutch won't stiffen up. Removed the inspection bolt and found that the fork moves around half an inch with pedal fully engaged. ?????????
    1993 HD2500- 4X4, Nv4500, rc/lb, Lots of mods, killed her. Awaiting her TT rebuild!

    2002 Camaro L36/M49- Killed In Action

    1995 HD2500 - 4X4, NV4500 rc/lb, GL4, Turbo, exhaust

    1994 HD2500- 4X4, NV4500, ec/lb

  6. #6
    Join Date
    Jan 2001
    Location
    Knoxville,Tennessee
    Posts
    2,647

    Default

    Could be the pivot ball has gone away at the clutch fork. I've seen them wear clear through the fork. Sounds like time to pull the trans and check deeper. When moving the clutch line don't put any stress on it. DISCONECT AT BOTH ENDS before moving things around.
    "The Constitution is not an instrument for the government to restrain the people, it is an instrument for the people to restrain the government."
    -Patrick Henry


    A5150nut
    2006 K3500 D/A
    94 6.5 4x4 5spd Sold

  7. #7
    Join Date
    Nov 2006
    Location
    Kelowna, BC
    Posts
    1,070

    Default Tranny

    Yea, sounds like it is time to move in. Did some research and found some people have had the fork actually bend after a while. Not sure how much of a possibility this could be though.
    1993 HD2500- 4X4, Nv4500, rc/lb, Lots of mods, killed her. Awaiting her TT rebuild!

    2002 Camaro L36/M49- Killed In Action

    1995 HD2500 - 4X4, NV4500 rc/lb, GL4, Turbo, exhaust

    1994 HD2500- 4X4, NV4500, ec/lb

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