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Thread: Glow plug light not working

  1. #1
    Join Date
    Aug 2014
    Location
    Oregon
    Posts
    20

    Default Glow plug light not working

    First off I would like to thank everybody on this site for their great comments and feedback to my questions

    I have a 1995 Chevy pick up 65 diesel
    When I was removing the lower intake manifold for some work I hit the intake manifold on the glow plug relay and arced the hot lead. Now my glow plugs do not turn on. I thought I must've damaged the relay so I replaced it with a new one. This did not fix it. I've checked power to the input side of the glow plug relay and I have power. If I run a jumper wire from the intake of the relay to the output of the relay the glow plug light comes on on the glow plugs work. All glow plugs are brand-new. Any ideas of why my glow plug relay is not working
    1995 Chevy 6.5td

  2. #2
    Join Date
    Apr 2001
    Location
    CA
    Posts
    13,574

    Arrow

    Chase the hot wire back to the junction. You should find a fusible link on the way, probably burned. Either replace it with a (crimp-on) F-link, or you can install a 100 amp (Maxi) fuse and holder. Another option would be to replace the entire wire, if you have a take-out available (from a recycler/wrecking yard). I don't know if it's available as a new part, but I haven't found one listed.
    1985 Blazer 6.2
    2001 GMC 2500HD D/A
    dmaxmaverick@thedieselpage.com

  3. #3
    Join Date
    Aug 2014
    Location
    Oregon
    Posts
    20

    Default

    Let me clarify
    I have power from the battery to the relay
    I can jump from the intake of the relay to the other stud on the output side and every thing lights up and works good
    No sure why the glow plugs do not work with just the key
    I replaced the relay with not improvement

    If it was a fuse link issue on the output side of the relay I'm assuming that it wouldn't work with the jumper wire between the studs
    1995 Chevy 6.5td

  4. #4
    Join Date
    Jan 2005
    Location
    Denville,New Jersey
    Posts
    424

    Default If it was me.....

    How about find someone with an osilloscope to look at the controlling wire from the puter on the relay, it should have the pulses on it from the puter. Did you jumper 12V from the battery to this terminal? That would be a no-no!! You may have fried the puter. The ONLY signals on this wire are SMALL 5V pulses from the puter.
    94 Chev Blazer, 6.5TD, 3.42, 4WD,Gear drive,,Remote FSD behind drivers headlight,,Mobil 1 in difs and trans,Rotella 30W, Over a quarter of a million miles !! Member -1.94 club.

  5. #5
    Join Date
    Sep 2001
    Location
    Lubbock TX, USA
    Posts
    4,194

    Default

    There is a fuse in the convenience center under the hood on a 1995 that contains a 10amp fuse labeled for Glow Plugs. This fuse is only between the live power from the glow plugs and the actual bulb in the dash. Check this fuse.

    Have a helper help you, have them turn the key while you check the voltage on the output of the controller to see that it's being signaled on and is doing so.

    If so, it's the indicator lamp
    1982 C10 SCSWB 6.5TD, mods too extensive to list. (13.69 1/4 mile @94.6 MPH) RACE TRUCK
    1982 C10 SCSWB 6.2NA, 2.73 700
    1986 C10 SCLWB 6.2TD 3.73 700
    1989 V20 SUB 6.2NA, 3.73 400
    1994 G20 VAN 6.5NA, 3.42 60E
    1994 K20LD ECSWB 6.5TD, 3.42 80E
    1995 K20 SUB 6.5TD, Wrecked, ran into by stupid teen.
    1995 C3500HD DRW 6.5TD, 12' Flatbed 5.13 80E
    1995 C3500HD DRW 6.5TD, 18' Rollback Wrecker 4.63 80E
    1994 C20HD ECLWB 6.5TD 3.73 80E Wifes Truck.
    1995 C20LD ECSWB 6.5TD 3.73 80E
    1995 K20LD SCLWB 6.5TD 3.73 80E
    1996 K30 DRW 6.5TD 4.10 80E
    1997 C10 Tahoe 2Door 2WD 5.7L to 6.5 Conversion Underway

  6. #6
    Join Date
    Oct 2003
    Location
    West Chicago, Illinois
    Posts
    209

    Default

    according to the diagram, there is a 20 amp fuse between the ignition switch and the wire going to terminal A of the glow plug relay. You should have at least 11 volts on terminal A of the glow plug relay when the you start the vehicle. I have tried to post a picture of this circuit on here but I can't get it to work. If you would like a copy, send me a private message with your E-Mail address and I will send it. Terminal A in the Glow Plug Relay is the Pink wire and it also goes to the fuel heater in your filter. It is also possible that you are missing your engine ground from terminal C (black wire) on the glow plug relay to ground.

    Phil
    1995 Chev 4X4 1500 Suburban 6.5 TD,Phazer Gear Kit from JK, High Capacity Water Pump Kit from JK. Special Calibration fan clutch W/8 blade fan from JK
    1995 Chev 4X4 2500 Suburban 6.5 TD>>SOL-D (parts car)
    1999 Chev 4X4 2500 Suburban 454 "Gas Hog" with Hiniker C-Plow

  7. #7
    Join Date
    Oct 2003
    Location
    West Chicago, Illinois
    Posts
    209

    Default

    Look at this post and the picture that you need were put on by HeavyChevy95 Newbie

    take a look at the attached images at the bottom of his post




    http://www.thedieselpageforums.com/t...t=43467&page=2
    1995 Chev 4X4 1500 Suburban 6.5 TD,Phazer Gear Kit from JK, High Capacity Water Pump Kit from JK. Special Calibration fan clutch W/8 blade fan from JK
    1995 Chev 4X4 2500 Suburban 6.5 TD>>SOL-D (parts car)
    1999 Chev 4X4 2500 Suburban 454 "Gas Hog" with Hiniker C-Plow

  8. #8
    Join Date
    Aug 2014
    Location
    Oregon
    Posts
    20

    Default

    Don't I feel dumb
    Blown ignition fuse
    Thanks guys
    1995 Chevy 6.5td

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