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Thread: Welding on your truck

  1. #1
    Join Date
    Apr 2001
    Location
    Newberg Oregon
    Posts
    12,282

    Default Welding on your truck

    We have all had to do repairs or "ADD ONS" that require the use of a welder.
    No matter if its a new trailer hitch or a little repair on the exhaust system.

    A word of caution here. Any time you weld on a rig with electronics (ECM) you must disconnect the batteries.
    Also make sure the ground on the welder is as close as possible to the area being worked on. LIKE REAL CLOSE

    Failure to do so can result in severe and in many cases catastrophic damage to the sensitive electronic equipment on board.

    The welder can cause voltage to flow into places that should not have voltage.
    You never really know just what is going to happen when you lite off the mig welder without unhooking the batteries.

    I witnessed a local fellow doing a trailer hitch on a Mercedes a few years back, find that after the hitch was on that the car would no longer run.

    The results of his failure to heed the warning was a burned out ECM and several other issues that came haunting.

    The cost for the repairs were staggering and far outweighed what he made on the hitch.

    Just a good point to remember.

    Many class 8 trucks have stickers on the frame that say, "Disconnect batteries before doing any welding"

    Cat suggests unplugging the ECM on the engine first.


    Best

    Robyn
    Last edited by Robyn; 06-05-2008 at 19:50. Reason: addition
    (1) 1995 Suburban 2500 4x4
    (1) 1997 Astro
    (1) 2005 Suburban (Papa Smurf)
    THIS IS BOW TIE COUNTRY

  2. #2
    Join Date
    Jun 2004
    Location
    Albuquerque
    Posts
    12

    Question Datty bank been welded.

    Datty bank been welded - this here thingy says I last visited 12-31-'69.
    That would have been in a '63 Plymouth stationwagon w/a 318 in it. Don't remember the visit -

    but bet you didn't have a 'puter then, either.

    Hee.
    6.2Frank

  3. #3
    Join Date
    Jun 2000
    Location
    Arlington,MA U.S.
    Posts
    1,666

    Default

    A body shop I do work for has a device they clamp on he battery before they do any welding on the cars. They don't disconnect the batterys just clamp this thing on. I assume it's a surge protector. Any idea on what it is?
    1998 6.5 2500 4X4 dynatrac pro 60, ARB, 35"BFG's
    06 D Max Express 5"MBRP EFI live

  4. #4
    Join Date
    Apr 2001
    Location
    Newberg Oregon
    Posts
    12,282

    Default

    Not sure.
    Save the grief and unhook the batteries. Its cheap and it works. If the batteries are unhooked and the welder ground is close to the work area then no current can spike through the electronics.

    Best

    Robyn
    (1) 1995 Suburban 2500 4x4
    (1) 1997 Astro
    (1) 2005 Suburban (Papa Smurf)
    THIS IS BOW TIE COUNTRY

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