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rnash4
06-10-2019, 18:17
Does anyone know the part number or specific size of the 4 bolts that hold the water outlet to the dual thermostat crossover manifold? Have searched this forum and the internet and cannot find them. Also, is there a gasket between the two or just the 2 t-stat seals? Thanks.

More Power
06-11-2019, 05:18
The bolts are metric... 1.5mm thread pitch x 10mm in diameter, length to suit. It's been a while since I've dealt with a dual stat housing... Jim

rnash4
06-11-2019, 06:35
The bolts are metric... 1.5mm thread pitch x 10mm in diameter, length to suit. It's been a while since I've dealt with a dual stat housing... Jim

Could you comment on gaskets.....from what I see on these complete kits, it looks like there are several o-rings but no gaskets, except for where the crossover mounts to the block. Am trying to order parts separately to make my own kit to convert my 1995 to a 1997 cooling system. Thanks for the bolt info.

arveetek
06-11-2019, 08:02
There are the just two rubber gaskets used around each thermostat. No other gaskets.

Casey

rnash4
06-11-2019, 09:28
There are the just two rubber gaskets used around each thermostat. No other gaskets.

Casey
Ya know that's what I thought but wanted to be sure. Thanks for the input.

DmaxMaverick
06-11-2019, 09:39
The seals with the thermostats are effective. If the housing leaks, it's likely due to crack(s), or porosity in the casting. Almost never does gaskets or RTV cure that. Use minimal recommended bolt torque, and blue thread locker. This prevents warpage and cracks.

rnash4
06-11-2019, 14:29
The seals with the thermostats are effective. If the housing leaks, it's likely due to crack(s), or porosity in the casting. Almost never does gaskets or RTV cure that. Use minimal recommended bolt torque, and blue thread locker. This prevents warpage and cracks.

Great info. Thanks! Do you know if these cooling upgrade kits have special parts that are modified to make installation easier, or are they just the stock parts put together as a kit? I looked up parts for a 1997 GMC 6.5L on AcDelco.com and found all the part numbers I needed (except for the 4 bolts). Then checked these part numbers at several online parts houses. Found I could save anywhere from $175 to almost $300 buying them myself. Spent many hours searching the forum for cooling upgrades....learned about the "balanced flow" pumps and "bypass cooling" and such. Decided the '97 cooling upgrade with HO pump and dual t-stat was what I needed. Any suggestions or comments would be greatly appreciated. Thanks.

arveetek
06-12-2019, 06:11
Spent many hours searching the forum for cooling upgrades....learned about the "balanced flow" pumps and "bypass cooling" and such. Decided the '97 cooling upgrade with HO pump and dual t-stat was what I needed. Any suggestions or comments would be greatly appreciated. Thanks.

Yes, the OEM factory cooling upgrade is the best way to go. I actually purchased a 1997 C3500 parts truck (had a 6.5L with a dead cylinder; broken piston I believe) and just swapped all the cooling upgrades over to my 1995 Tahoe. Even grabbed the upgraded air filter housing. I kept the engine and all other parts I wanted, and sold the remains for more than I paid for the truck in the first place!

Casey

rnash4
06-12-2019, 06:35
Yes, the OEM factory cooling upgrade is the best way to go. I actually purchased a 1997 C3500 parts truck (had a 6.5L with a dead cylinder; broken piston I believe) and just swapped all the cooling upgrades over to my 1995 Tahoe. Even grabbed the upgraded air filter housing. I kept the engine and all other parts I wanted, and sold the remains for more than I paid for the truck in the first place!

Casey

That was a good idea. I will start looking around for a 97+ parts truck myself, not many 6.5's around here anymore. Thanks.

rnash4
06-13-2019, 08:15
Finally found the part number for the 4 water outlet bolts Gm#24504922. Thanks to all for your input.
Randall

Aftermath
06-23-2019, 20:39
If you PM me your email address, I'm send you a parts manual