Well, I received a pleasantly surprising call last night. I had emailed Ronnie to ask if he had any insight into this problem and could also offer some suggestions, just as all of you have kindly been doing. Instead of just offering suggestions, he said that he'd like to have the engine back so he could fix it. He offered to cover the labor if I picked up the tab for the parts, with the initial thinking of it being head gaskets. He did mention the studs as a possibility, but mentioned that he'd be surprised if it was them given how he installed/sealed them.
I'm 7 years and 50K miles into owning this engine - way, WAY past any type of warranty. I can't tell you how astonished my wife and I were that he offered that! I would call this 'above and beyond the call of duty'! I knew when I initially bought this engine that I as dealing with a true gentleman, but this was extremely unexpected. We hear stories all the time of shysters and dishonest businessmen. It's nice to see that there's a flip side to that coin. Thank you, Mr. Schoolcraft.