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Thread: Temps at which Diesel will start to Gel

  1. #1
    mcmonroe Guest

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    I have a buddy in Bowling Green KY that has a diesel truck. It's a 2004 Dodge. This morning it would start, run a few seconds, and then die. HE tried it several times with the same results eac time. The temp was down to 11F last night there.

    He was driving the truck around all day yesterday with no problems. He is thinking that the fuel must have gelled due to the cold weather.

    When does diesel in southern states or even up north start to gel? Do you think his gelled or does he have other problems?

    Thanks in advance,

    Mark Monroe
    2004 DA CC

  2. #2
    Join Date
    Apr 2003
    Location
    Tomah ,WI
    Posts
    85

    Post

    Straight #2 can gel at 20F or so no matter where you live.Bet that was his problem.
    2002 GMC D/A ext. cab,built 01-02

  3. #3
    Join Date
    Apr 2003
    Location
    Tomah ,WI
    Posts
    85

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    Oh,by the way it was 17 below here this morning and a Merry Christmas to you and all. Jim
    2002 GMC D/A ext. cab,built 01-02

  4. #4
    mcmonroe Guest

    Post

    From this faq over at the TDI list:

    http://www.tdiclub.com/TDIFAQ/TDiFAQ-3.html

    It is clear that #2 can potentially gel at 20F and lower.

    Ok -- here is the rub... The GM manual specifically recommends not using any additives -- yet most of the country can see sustained temps under 20F during the winter.

    So what are guys in KY, TN, NC, SC, etc doing when the temps drop into the teens for a few days? We obviously cant just stop using our trucks until things warm up. I see this as being a really great way of getting stranded -- especially if I take a trip up to the mountains to go skiing or hiking during the winter.

    As far I as I know they use straight #2 in the tanks around here all year round as well as in KY.

    Thoughts/ideas?

    Mark Monroe
    Harrisburg NC

  5. #5
    Join Date
    Aug 2004
    Location
    Las Vegas, NV
    Posts
    20

    Thumbs up

    Mark,

    Check out a diesel fuel additive called "Power Service" I used it successfully while Elk hunting in NE Utah - temp was -9F! Every morning my 2004.5 D/A started right up, no problem. A friend of mine put me on to it; he swore by it and achieved 140,000 in his rig (GMC 6.2) without any problems. He told me he was tipped off by a long-haul trucker, who reportedly had used it for 100's of thousands of miles.

    http://www.powerservice.com/trucking.asp

    Good luck to you and your friend,
    Dave Freeman
    Las Vegas, NV
    2004.5 GMC 3500 SLT (All options) D/A SRW CC LB 4WD, Reese 20k fifth wheel hitch and Prodigy brake controller, factory toneau cover, Rhino liner, polished Aluminum wheels, Rotella T 5w40 synthetic. Banks Six-Gun bundle w/ Speed loader, Monster exhaust and pillar post guages.

  6. #6
    Join Date
    Oct 2001
    Location
    CT
    Posts
    51

    Post

    GM has since released a service update on the use of additives.....
    gm service

    Hope this clears things up.
    2002 Chevy 2500HD D/A Ext Cab 4X4 LT Forest Green/Charcoal Leather.BFG All-Terrain KO 265/75/16\'s

  7. #7
    jbplock Guest

    Post

    Here's some general Diesel Fuel info on Chevron's website...

    Diesel Fuels Technical Review

    [img]smile.gif[/img]

  8. #8
    Tough Guy Guest

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    I use Power Service in every tank in both of my trucks, they see very cold temps here in Montana to date I have never had any trouble and my 6.5L has 155,000+ miles and no signs of stopping.

    Cheers

  9. #9
    damork Guest

    Post

    Stanadyne Performance Blue has been in every tankfull of fuel in my truck and I'm at 200,000 miles. I've had a 30 micron Racor ahead of the lift pump for over 75,000 miles.

    I haven't been below -10F, but so far it has worked fine down to that without using the heater element in the Racor and I always run a premium blend fuel when temps drop below freezing and switch to straight #1 when dropping into the teens.

  10. #10
    Join Date
    Feb 2001
    Location
    Collegeville, Pa
    Posts
    1,479

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    Here in Pa. #2 heating oil jells at around +17*F, we see it every year when the temps drop. It jells in the meter strainers on the fuel oil tank trucks, so if you buy #2 Diesel fuel in some warmer areas of the country and temps drop, your in trouble. It won't be that bad unless your truck sits not running overnight in very cold temps. Use an additive to be sure, good insurance.
    Tom McCauley (DP Member #513)
    "Tankers-ToyII" Loaded 05 D/A K-3500 CC, SRW. Deep pan on Allison w/Transyn. Edge Juice w/attitude, 4" Kennedy exhaust, 98 Gal. Transfer-Flow cross bed fuel tank, Leer 100XQ bed cap. Reese 14,000lb class V hitch w/ dual cam HP sway control. Tow 34ft. 32FKD Holiday Rambler travel trailer. GCW 20,360lbs

  11. #11
    Join Date
    Jun 2001
    Location
    Texas City, Tx, USA
    Posts
    65

    Post

    Here are the current specs on LSFO2:


    API Gravity NLT 30
    PMCC Flash NLT 140 DegF
    FBP NMT 690 DegF
    KinVis100F 2.0 - 3.6
    Pour Point NMT 0 DegF
    Cloud Point NMT +15 DegF
    Corrosion NDT 1 (copper strip method)
    Sulfur NMT .047 wt%
    Cetane D976 NLT 42.0
    Cetane D4737 NLT 40.0
    Ash NMT .01 wt%
    Rams/C-10B NMT .35 wt%
    BS&W LT .05 vol%
    Nalco Stab NMT 7
    Aged Sed NMT 2.5 mg/100ml
    Haze Rating NMT 2
    Nace Rust NLT B+

    Pour point is 0 degF, so in theory (and I use the word losely) it should not gel up to the point where it will not flow until it reaches that temp.

    Regards,

    Kevin
    2002 2500 HD, LT Trim, CC, 2wd, longbed.<p>Upgrades: Kennedy 4\" exhaust, BD Dynomite box, 100hp propane kit.

  12. #12
    madmatt Guest

    Post

    if your using a good quality fuel sation the fuel should be blended for winter, but if you feel safer running an additive i suggest the stanadye fuel sys. conditioner. GM actually tells us techs to add some when we replace 6.5l pumps. On the other hand I just replaced a LB7 pump and frp sensor due to water intrusion in my opinion from running an anti-gel additive and bad fuel.

  13. #13
    Join Date
    Jul 2004
    Location
    Pa.
    Posts
    33

    Post

    The reason for the original notice about not using additives is because they repeatedly say not to use "Alcohol-or-Emulsifiers".
    Any good fuel additive like Stanadyne uses a DEmulsifier(water falls out of fuel).
    Alcohol and Emulsifiers are BAD news for a diesel injection system!!
    DEmulsifiers and Cetane boosters that DO NOT contain alcohol are GREAT for diesel engines.

    Additives are ok, Just do some research on what they do and if you don't want to to do that........Stick with Stanadyne it is excelent stuff. Amsoil also makes a very good Cetane booster that does not contain Alcohol.
    Diesel power is a sweet addiction!<br />Mirage88---Break--Break<br /><a href=\"http://www.hidkits.com\" target=\"_blank\">www.hidkits.com</a>

  14. #14
    mark45678 Guest

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    Hey GUYS !!!!! its the clouding point that gets you! If your looking for gell fuel your already well past the pint where fuel will go threw a fuel filter!!!! The wax and water is already frozen and cloging up the pores in the fuel filter and its only a mater of a few mins of running time before your walking!!!!! strait #2 at temps colder then 20*F must be treated period!

  15. #15
    mdrag Guest

    Cool

    Originally posted by B1powered:
    The reason for the original notice about not using additives is because they repeatedly say not to use "Alcohol-or-Emulsifiers".
    Any good fuel additive like Stanadyne uses a DEmulsifier(water falls out of fuel).
    Alcohol and Emulsifiers are BAD news for a diesel injection system!!
    DEmulsifiers and Cetane boosters that DO NOT contain alcohol are GREAT for diesel engines.

    Additives are ok, Just do some research on what they do and if you don't want to to do that........Stick with Stanadyne it is excelent stuff. Amsoil also makes a very good Cetane booster that does not contain Alcohol.
    Here's an opinion expressing the other side of the emulsify/demulsify issue:

    Originally posted by george morrison:
    And to further John's comments. When we chemically tie up water molecules, surround it by a lubricating boundary, we essentially eliminate water from our system. i.e. we no longer have 'water' going through out system. 90% of all warranty disallows are due to visible signs of corrosion in the system from water drop-out or separation. A dealer close by currently has seven Duramax/6.5TD's sitting out back that were taken in by owners due to rough running, etc. All six owners were given estimates of between $3,000 and $7,000 for system repair. Yet all units were within the 100,000 mile warranty period. All six units showed visible signs of corrosion in the systems thus warranty disallow. In two cases the owners religiously used a recommended demulsifying fuel additive.
    Very simply, if one uses a demulsifying additive free water can settle anywhere in the system when the vehicle is allowed to sit for any period. Thus, on start-up, free water can/will cause immediate damage to pumps, injectors, etc. If one uses an emulsifying additive, free water is minimized/eliminated, so if nothing else, warranty disallows will be also aliminated! Moreover, system problems are minimized as water, per se, is eliminated. Unless, of course, we are unfortunate enough to get a 'slug' of water, then the normal amount of emulsification capability will be overwhelmed and hopefully our water separator works as advertised to prevent catastrophic failure.
    George Morrison
    Here is the previous forum discussion Topic: Fuel Additives Demulsifiers vs Emulsifiers .

    All seem to agree that alcohol is bad for a fuel treatment.

    GREAT TASTE!!! LESS FILLING!!! [img]tongue.gif[/img]

  16. #16
    madmatt Guest

    Post

    Document ID# 1558305
    2004 Chevrolet Chevy K Silverado - 4WD


    --------------------------------------------------------------------------------

    6.5L Diesel or 6.6L Duramax Diesel Fuel Additives - kw L65 LB7 LLY block cold contaminated contamination economy filter flush GMT800 #PIP3203 - (Oct 22, 2004)
    6.5L Diesel or the 6.6L Duramax Diesel Fuel Additives
    .

    The following diagnosis might be helpful if the vehicle exhibits the symptom described in the PI.

    Condition/Concern:
    The use of diesel fuel additives is not required or recommended for the 6.5L diesel or the 6.6L Duramax Diesel engine under normal conditions. The filtering system is designed to block water and contaminants without the use of additives. However, some customers may desire to use fuel additives to improve the characteristics of available diesel fuels.

    Recommendation/Instructions:
    Water Emulsifiers and Demulsifiers

    If the customer desires to use a fuel additive, care must be taken in its selection. There are two common methods that fuel additives use to cope with water in the fuel. One method is through demulsification of water in the fuel. This method causes water particles to combine together to form larger particles and drop out of suspension, which still allows the fuel filter to separate water from the fuel as designed. The other method of coping with water in the fuel is through emulsification. This method, often using alcohol as the emulsifier, keeps water particles suspended in the fuel. Emulsification of water in the fuel can allow water to get past the fuel filter/water separator, causing damage to the fuel system. Both Racor and Stanadyne diesel fuel additives are alcohol free and utilize water demulsifiers to cope with water in the fuel.

    .

    COMMON DIESEL FUEL CONCERNS

    .

    Fuel Waxing/Icing

    Fuel distributors blend #1 and #2 diesel fuels for seasonal requirements in a particular region. No other blending of fuels is recommended. However, a customer may desire to use a winter fuel additive to prevent fuel waxing or icing during extreme cold snaps. If a winter fuel additive is to be used, it should not contain alcohol or other water emulsifiers that may compromise the water removal effectiveness of the fuel filtering system.

    Bacteria and Fungi Growth

    Bacteria and fungi growth can occur in diesel fuel when there is water present, especially during warmer weather. The best prevention against bacteria and fungi growth is to use clean fuel that is free of water. There are diesel fuel biocides available which are designed to kill bacterial growth in the fuel system. However, the dead bacteria can still cause blockages throughout the fuel system. If bacterial growth is found in the fuel system, the proper method of removal is to flush the fuel system using service manual procedures, replace the fuel filter element, and refill the tank with clean diesel fuel. If a customer desires to use a biocide after flushing the fuel system, it should not contain alcohol or other water emulsifiers.

    Low Cetane Number

    The cetane number is one indicator of a diesel fuel

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