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Thread: Repairing a pinhole leak in a radiator

  1. #1
    Join Date
    Mar 2004
    Location
    sewanee,tn
    Posts
    7

    Post

    Dr. Lee
    Another metallurgical question.
    Due to a quality aftermarket oil cooler installation a clamp has rubbed a pinhole sized hole in my metal radiator. I am assuming from the brass color it could be repaired with a simple bit of solder -silver, lead or ?
    Thanks
    Chris
    91 6.2NA 2500 2WD SUB

  2. #2
    CleviteKid Guest

    Arrow

    Lead-tin solder will work, but you need to get the hole DRY and CLEAN. Acid flux will make for a good joint, if you can clean ALL the flux off after you solder the hole shut.

    Dr. Lee

  3. #3
    Join Date
    Mar 2004
    Location
    sewanee,tn
    Posts
    7

    Post

    Thanks Dr. Lee
    The repair went well , no leaks

    Chris
    91 6.2NA 2500 2WD SUB

  4. #4
    CleviteKid Guest

    Thumbs up

    Glad to hear the good news. You saved yourself at least $300.

    Dr. Lee

  5. #5
    CareyWeber Guest

    Post

    Dr. Lee,

    Is there a easy way like solder to fix the newer aluminum radiators like at a tube?

    This is just fo my info mine is not in need of repair.

    Carey

  6. #6
    CleviteKid Guest

    Arrow

    If I HAD to try to patch an AL radiator, for a short-term temporary fix, I think I would try a metal-filled epoxy.

    There are zinc-aluminum alloys that do a good job brazing aluminum, but you have to get the substrate so hot that there is a risk of melting it. That would affect the characteristics of the radiator, I fear.

    Dr. Lee

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