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Thread: oil leak - suspect oil cooler line, difficult to pin down

  1. #1
    Join Date
    Mar 2000
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    Hillsboro, OR
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    Question oil leak - suspect oil cooler line, difficult to pin down

    Hi,
    Additive is still lurking at this site after all these years. I have nearly 200,000 miles now on my 96 suburban and it has been a great vehicle the past 5 1/2 years I have owned it.

    Now I have an oil leak that I suspect is the oil cooler line, but I just can't see it to be sure. The leak is occurring between the plastic part holding it to the pan and the oil filter. The oil is dripping onto the front axle and then dripping down. Everything points to the oil cooler lines, but I can't pinpoint the exact location due to limited access. Has anyone else experienced this sort of leak? It leaks pretty steady, just that it hits the front differential cover and drips to the rear side. It doesn't appear that the oil line can rub against anything where the leak appears to be coming from. But maybe it has rubbed against the plastic part all these years then follows the line down before dripping on the front differential?? As far as I know, these are the orginal cooler lines and so I can't complain that they have lasted all these years, I just hate my usual habit of replacing parts until the right one is found.

    Thanks to all who respond.

    Additive

  2. #2
    Join Date
    Nov 2002
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    Martinsville, IN
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    Default

    The oil cooler lines on these are notorious for leaking. I put four sets of factory lines on mine, then upgraded to the DSG cooler and braided steel lines. Do a search here and you'll find all sorts of interesting reading. Also, look on the content side for articles as well.

    Good luck.

  3. #3
    Join Date
    Sep 2001
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    Lubbock TX, USA
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    Almost sounds like your leak could be originating from the oil filter adapter block (if you're burb is a 4x4), or possibly the o-rings on the oil cooler lines quick connect adapters. If it's the oil filter adapter, you'll just need three o-rings to fix that up, you can get them from the dealer.

    Yep, Cooler lines are a real source of leaks.
    1982 C10 SCSWB 6.5TD, mods too extensive to list. (13.69 1/4 mile @94.6 MPH) RACE TRUCK
    1982 C10 SCSWB 6.2NA, 2.73 700
    1986 C10 SCLWB 6.2TD 3.73 700
    1989 V20 SUB 6.2NA, 3.73 400
    1994 G20 VAN 6.5NA, 3.42 60E
    1994 K20LD ECSWB 6.5TD, 3.42 80E
    1995 K20 SUB 6.5TD, Wrecked, ran into by stupid teen.
    1995 C3500HD DRW 6.5TD, 12' Flatbed 5.13 80E
    1995 C3500HD DRW 6.5TD, 18' Rollback Wrecker 4.63 80E
    1994 C20HD ECLWB 6.5TD 3.73 80E Wifes Truck.
    1995 C20LD ECSWB 6.5TD 3.73 80E
    1995 K20LD SCLWB 6.5TD 3.73 80E
    1996 K30 DRW 6.5TD 4.10 80E
    1997 C10 Tahoe 2Door 2WD 5.7L to 6.5 Conversion Underway

  4. #4
    Join Date
    May 2000
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    Little Neck,NY,USA
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    There is a possibility that the motor mount is bad and allowing the engine to drop, This in turn allows the oil cooler line to rub on the head of a bolt that is part of the front differential.
    Pull the front shield and see if the cooler line is rubbing.
    I have seen this happen. (Not to my truck)
    William

    97 Chevy Tahoe 2Dr 6.5 Kennedy Exhaust Pipes w/Homemade Resonator and Flowmaster Muffler, Turbo Tech intercooler and Kennedy/Westers computer
    01 Sunline 2363 Travel Trailer

  5. #5
    Join Date
    Mar 2000
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    Hillsboro, OR
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    Post

    The other piece I failed to mention is that the leak occurred after an oil change. I have checked the oil filter, the drain plug and the dipstick but none seem to be leaking.

    If it is the oil filter adapter, is it difficult to see? It looks like the leak seaps down the side of the motor and seaps on the top of the front differential before finally dripping off the back of the differential. For anyone who has had the adapter leak, does it leak towards the front of the adapter, or do you see it dripping near the filter?

    I am going to start with changing the o-rings on the filter adapter, since the parts are cheap. Doesn't look like much fun to change though. Do I need to remove the cooler lines to get to the adapter?

    thanks,
    Additive

  6. #6
    Join Date
    Mar 2000
    Location
    Brighton, CO, USA
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    443

    Post Adapter Leak

    I've had the adapter leak on my truck a couple of different times - it's pretty apparent as the bottom of the adapter around the bolt head is wet and it drips down onto the front driveshaft, similar to the mess you get when you change the oil filter.

    As for removing the adapter, you don't have to remove the lines as they are above it. You may have to remove (or move to the side) the front driveshaft to get to the adapter bolt although I think I've been able to do it without removing it - it is a tight fit.

    Hope that helps. Joe.
    2006 Chevy K2500 LLY Duramax/Allison Crew Cab!
    1996 Chevy C2500 6.5 auto Ext. Cab LB

  7. #7
    Join Date
    Sep 2002
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    Versailles, KY
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    I had an oil cooler leak. I guess the diesel vibration killed it.
    2001 Excursion 2WD V10 formerly owned 99 K2500 6.5TD Sub 4.10 8600 GVWR,Spearco Intercooler, JK Isspro guages,Hayden SD fan clutch, Racor 645 30 mic, clean cat, JK FSD cooler,JK Boost Ctrl,JK HL relay, Optimas, rblt trany & transfer case, B&M Tranny cooler w/fan,200k miles, Prodigy, 05 Jayco Eagle 308 FBS.

  8. #8
    Join Date
    Jul 2003
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    Allentown, PA
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    I have noticed that because of the wind blowing things around while you're driving, it can sometimes be really hard to locate the source of a leak. I recently back traced a small leak and found that it was coming from the turbo oil return line. It's on the passenger side of the oil pan and towards the front of the oil pan. It's a metal tube sticking out about 3 inches with a rubber hose fitted over it and held in place with two band clamps. All I had to do was tighten the band clamps.
    This may not be where your leak is coming from, but it's a good place to check, anyways.
    1998 K2500 Suburban 6.5L TD 3.73 rear, Ron Schoolcraft 18:1, Kennedy ECM & IC, Timing gears, Splayed main caps, 3.5" Kennedy Exhuast/No Cat, K&N Filter, Boost/Tranny Temp/EGT(Pre Turbo), Ceramic-coated Manifolds, 195 Stat's, 265/75's (VSSB Adjusted) 7,000lbs (on a scale) Remote Mount Oil Filter, Remote Oil Pressure Sensor

  9. #9
    Join Date
    Mar 2000
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    Hillsboro, OR
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    Thanks for the input so far. I am going to check out the turbo oil line tonight. THat may be it. I will update with my findings.

  10. #10
    Join Date
    Mar 2000
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    Hillsboro, OR
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    Default

    As was suspected, it is the oil cooler line. I finally pinpointed it down to where it has been rubbing on a bolt head and finally wore through. Thanks again for all of the replies.
    Additive

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