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Thread: Help Injector R&R, injector turns, fuel line stuck

  1. #1
    Join Date
    Dec 2003
    Location
    SC
    Posts
    939

    Default Help Injector R&R, injector turns, fuel line stuck

    Help uh oh.

    Ok I have my inner fender out, turbo off, heat shield off etc.

    Cleaned bank and blasted with air and ready to take out my first injector....

    The injector is starting to turn but the injector line nut is not turning relative to the injector. I turned it just a bit maybe 1/32 -1/16 max turn and stopped. Do you think that trashed my injector line? What now? I squirted a little pb blaster and came to post.

    What should I do? I might get some type of wrench on this injector but not other ones except no 1 maybe???.

    Suggestions and advice to keep me messing up further appreciated.
    97 5spd K2500 Ext Cab short Bed ~160K miles.
    TM, 3" downpipe & 4" exhaust, remote FSD, remote oilfilter, Gauges: EGT, Boost, Fuel Pressure, B&W Gooseneck Turnover ball, Prodigy Brake Controller. Hi-Temp Hydraulic Oil Cooler Lines.

  2. #2
    Join Date
    Apr 2001
    Location
    Newberg Oregon
    Posts
    12,595

    Default

    Use a cresent wrench on the injector body to hold it so you can get the line loose.
    Use an injector socket to remove the injector.
    I doubt you have hurt the line.

    Robyn
    (1) 1995 Suburban 2500 4x4
    (1) 1997 Astro
    (1) 2005 Suburban (Papa Smurf)
    THIS IS BOW TIE COUNTRY

  3. #3
    Join Date
    Dec 2003
    Location
    SC
    Posts
    939

    Default

    Easier said than done but thats what I am going to try.

    I called Bill Heath (who I bought injectors, plugs and TM from ) and thats what he just told me too. Benefit from buying parts western time zones so when I need help working on my truck late they are still open. :-).

    Any other suggestions for the harder to get to injectors if it happens?

    Grrr its always something.

    By the way these should be OE injectors engine must have been a Friday or Monday GM special.

    I bought the OTC 6.2/6.5 injector socket and will use that for injectors once line is off.
    97 5spd K2500 Ext Cab short Bed ~160K miles.
    TM, 3" downpipe & 4" exhaust, remote FSD, remote oilfilter, Gauges: EGT, Boost, Fuel Pressure, B&W Gooseneck Turnover ball, Prodigy Brake Controller. Hi-Temp Hydraulic Oil Cooler Lines.

  4. #4
    Join Date
    Dec 2003
    Location
    SC
    Posts
    939

    Default

    Thanks

    I was able to get a cresent wrench on it and get it loose. Boy was that injector line tight. Appears ok.

    I have all the turbo side out and vaccumed out the holes. Will install the new injectors & GP's in the AM with a little anti sieze on them. The glow plugs came out easy look to be 11g's. Really the glow plugs look OK I might ohm out tommorrow to compare to new ones for kicks. I'll crank it up and then do the drivers side.

    I was using a crowfoot wrench to loosen the injector line originally and I think it helped turn the injector. I used an open end wrench on #4 and when I tried crowfoot on #6 or #8 I think it tried to turn the injector again. I put a wrench on it and the line loosened first. I was pretty straight I thought.

    So how accurate is the crowfoot going to be when I try to torque wrench the lines????? If it matters these crowfoot wrenches are the flare type.

    Number 6 glow plug is no fun with the down pipe there. I have an all welded exhaust pipe so no easy taking it out.
    97 5spd K2500 Ext Cab short Bed ~160K miles.
    TM, 3" downpipe & 4" exhaust, remote FSD, remote oilfilter, Gauges: EGT, Boost, Fuel Pressure, B&W Gooseneck Turnover ball, Prodigy Brake Controller. Hi-Temp Hydraulic Oil Cooler Lines.

  5. #5
    Join Date
    Jan 2001
    Location
    New Hampshire - Live Free or Die
    Posts
    6,142

    Default

    Quote Originally Posted by Hubert
    So how accurate is the crowfoot going to be when I try to torque wrench the lines?????
    Do you mean how much will it affect the torque? As long as the crows foot is at right angles to the wrench handle, it should have no effect at all. Any other position and it will either add to or subtract from the indicated torque.
    The Constitution needs to be re-read, not re-written!

    If you can't handle Dr. Seuss, how will you handle real life?

    Current oil burners: MB GLK250 BlueTEC, John Deere X758
    New ride: MB GLS450 - most stately
    Gone but not forgotten: '87 F350 7.3, '93 C2500 6.5, '95 K2500 6.5, '06 K2500HD 6.6, '90 MB 350SDL, Kubota 7510

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