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Thread: P 1656 ????????

  1. #1
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    Red face P 1656 ????????

    I've been going stir crazy w/this issue and hope somone can breack it down for me to better understand. I have no other codes.

    P1656 Wastegate PWM solinoid driver circuit failed,
    number of 'open' or 'short' faults detected=2 sets code,
    wastegate PWM output voltage @ PCM does not follow s/w command.

    What does this exactly mean, and what should I be doing to fix it?

    HELP!
    99 GMC SUB, 2500, 4x4, 6.5 TD (F) #H32 enhanced blk, Phaser timing set, B&D IC, 3" ATS exh, K&N w/prefilter, 4WD NVG 246, 4L80E kevlar Transgo off road/tow mods/B&M supercooler, 14 FF MagTec w/locker 3.42:1, 9.25" IFS frt/diff 3.42:1 w/ARB locker, AutoMeter Boost & pre-turbo pyro meter, 12,000 lb hydro winch, Warn classic bumper w/brushguard & diesel scoop, Max E-torq Stage 3, hi pop inj, oil bypass sys, on board air comp for front ARB locker & tire inflation, DynaView driving/auto-cornering lts, DZ nerfs, A/T 285/75/16 SilentArmor 3750 lb rated on 3750 lb rated Alcoa, 3 IP drivers 2 r spares.

  2. #2
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    Default

    The PCM must see a complete circuit from the 12 volt supply through the solenoid and back to the PCM's solenoid ground pin. When the PCM commands the solenoid on it looks at the voltage on the ground line. Likewise when it's commanded off. If it doesn't like what it sees it sets the code. A break in the wiring, a short in the wiring, or an out of spec solenoid (or resistor) will set the code. It may be sophisticated enough to tell if the solenoid is stuck, but I doubt it.
    The Constitution needs to be re-read, not re-written!

    If you can't handle Dr. Seuss, how will you handle real life?

    Current oil burners: MB GLK250 BlueTEC, John Deere X758
    New ride: MB GLS450 - most stately
    Gone but not forgotten: '87 F350 7.3, '93 C2500 6.5, '95 K2500 6.5, '06 K2500HD 6.6, '90 MB 350SDL, Kubota 7510

  3. #3
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    Default Thanks

    Quote Originally Posted by JohnC View Post
    The PCM must see a complete circuit from the 12 volt supply through the solenoid and back to the PCM's solenoid ground pin. When the PCM commands the solenoid on it looks at the voltage on the ground line. Likewise when it's commanded off. If it doesn't like what it sees it sets the code. A break in the wiring, a short in the wiring, or an out of spec solenoid (or resistor) will set the code. It may be sophisticated enough to tell if the solenoid is stuck, but I doubt it.
    I ran up the motor to 2500 rpms from idle and solinoid circuit gave me a reading of 52.9% w/boost @ 3lbs, off boost I have 73.8%. Im thinking this is because I'm using Heaths stage 3 programing.
    99 GMC SUB, 2500, 4x4, 6.5 TD (F) #H32 enhanced blk, Phaser timing set, B&D IC, 3" ATS exh, K&N w/prefilter, 4WD NVG 246, 4L80E kevlar Transgo off road/tow mods/B&M supercooler, 14 FF MagTec w/locker 3.42:1, 9.25" IFS frt/diff 3.42:1 w/ARB locker, AutoMeter Boost & pre-turbo pyro meter, 12,000 lb hydro winch, Warn classic bumper w/brushguard & diesel scoop, Max E-torq Stage 3, hi pop inj, oil bypass sys, on board air comp for front ARB locker & tire inflation, DynaView driving/auto-cornering lts, DZ nerfs, A/T 285/75/16 SilentArmor 3750 lb rated on 3750 lb rated Alcoa, 3 IP drivers 2 r spares.

  4. #4
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    Question Vacuum needed, or?

    I read somewhere that the later model L-65 (F) HD program needs to see 25Hg for wastegate solnoid circuit to function properly, would this still apply if I'm running a Turbomaster mechanical controller, or?
    99 GMC SUB, 2500, 4x4, 6.5 TD (F) #H32 enhanced blk, Phaser timing set, B&D IC, 3" ATS exh, K&N w/prefilter, 4WD NVG 246, 4L80E kevlar Transgo off road/tow mods/B&M supercooler, 14 FF MagTec w/locker 3.42:1, 9.25" IFS frt/diff 3.42:1 w/ARB locker, AutoMeter Boost & pre-turbo pyro meter, 12,000 lb hydro winch, Warn classic bumper w/brushguard & diesel scoop, Max E-torq Stage 3, hi pop inj, oil bypass sys, on board air comp for front ARB locker & tire inflation, DynaView driving/auto-cornering lts, DZ nerfs, A/T 285/75/16 SilentArmor 3750 lb rated on 3750 lb rated Alcoa, 3 IP drivers 2 r spares.

  5. #5
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    Quote Originally Posted by DA BIG ONE View Post
    I read somewhere that the later model L-65 (F) HD program needs to see 25Hg for wastegate solnoid circuit to function properly
    The PCM doesn't monitor vacuum. It only cares that the boost is controlled and the solenoid circuit has electrical integrity.
    The Constitution needs to be re-read, not re-written!

    If you can't handle Dr. Seuss, how will you handle real life?

    Current oil burners: MB GLK250 BlueTEC, John Deere X758
    New ride: MB GLS450 - most stately
    Gone but not forgotten: '87 F350 7.3, '93 C2500 6.5, '95 K2500 6.5, '06 K2500HD 6.6, '90 MB 350SDL, Kubota 7510

  6. #6
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    Arrow

    Any vacuum above 15" will keep the system happy. A pump performing at optimal can yield 26". 20-22" is typical. Less than 20" may indicate a failing pump. But, like JohnC said, the PCM doesn't monitor vacuum, only the electric components, and the effects of what the vacuum does.
    1985 Blazer 6.2
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    dmaxmaverick@thedieselpage.com

  7. #7
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    Default Took out vacuum pump

    Quote Originally Posted by DmaxMaverick View Post
    Any vacuum above 15" will keep the system happy. A pump performing at optimal can yield 26". 20-22" is typical. Less than 20" may indicate a failing pump. But, like JohnC said, the PCM doesn't monitor vacuum, only the electric components, and the effects of what the vacuum does.
    Well, I guess I screwed up when I removed the vacuum pump way back when. W/O pump it won't be happy, or?
    99 GMC SUB, 2500, 4x4, 6.5 TD (F) #H32 enhanced blk, Phaser timing set, B&D IC, 3" ATS exh, K&N w/prefilter, 4WD NVG 246, 4L80E kevlar Transgo off road/tow mods/B&M supercooler, 14 FF MagTec w/locker 3.42:1, 9.25" IFS frt/diff 3.42:1 w/ARB locker, AutoMeter Boost & pre-turbo pyro meter, 12,000 lb hydro winch, Warn classic bumper w/brushguard & diesel scoop, Max E-torq Stage 3, hi pop inj, oil bypass sys, on board air comp for front ARB locker & tire inflation, DynaView driving/auto-cornering lts, DZ nerfs, A/T 285/75/16 SilentArmor 3750 lb rated on 3750 lb rated Alcoa, 3 IP drivers 2 r spares.

  8. #8
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    Arrow

    Yep. If you are getting WG faults, and have no pump, that would explain it. Are you seeing the SES? If not with the BH computer, the code may be present, but w/o the SES. Poor programming, IMO, where the SES is masked, but the code isn't addressed. Seen it before with BH programs.
    1985 Blazer 6.2
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  9. #9
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    Default SES is present

    Quote Originally Posted by DmaxMaverick View Post
    Yep. If you are getting WG faults, and have no pump, that would explain it. Are you seeing the SES? If not with the BH computer, the code may be present, but w/o the SES. Poor programming, IMO, where the SES is masked, but the code isn't addressed. Seen it before with BH programs.
    Guess I'm not going to get the DTCO KoKo to do its job w/the DTC1656 repeating every time the key is cycled 2 times.
    99 GMC SUB, 2500, 4x4, 6.5 TD (F) #H32 enhanced blk, Phaser timing set, B&D IC, 3" ATS exh, K&N w/prefilter, 4WD NVG 246, 4L80E kevlar Transgo off road/tow mods/B&M supercooler, 14 FF MagTec w/locker 3.42:1, 9.25" IFS frt/diff 3.42:1 w/ARB locker, AutoMeter Boost & pre-turbo pyro meter, 12,000 lb hydro winch, Warn classic bumper w/brushguard & diesel scoop, Max E-torq Stage 3, hi pop inj, oil bypass sys, on board air comp for front ARB locker & tire inflation, DynaView driving/auto-cornering lts, DZ nerfs, A/T 285/75/16 SilentArmor 3750 lb rated on 3750 lb rated Alcoa, 3 IP drivers 2 r spares.

  10. #10
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    I still think you have an electrical issue with the boost solenoid circuit. The PCM doesn't give a hoot about vacuum. If the turbo master is controlling boost then the PCM will not set the boost code (P0236) and it isn't.

    It is complaining about the voltage on the ground line of the solenoid. This tells me thet there is a break, a short, or an out of spec component between the battery and the switching transistor for the solenoid, inside the PCM. Maybe it's intermittent, but not likely if you get it immediatel after the second key cycle.

    Or, it could be a fault in the programming. If the standard PCM doesn't fault, then it's the programming. If the programming eliminates the vacuum controlled wastegate, it should eliminate the fault, too.
    The Constitution needs to be re-read, not re-written!

    If you can't handle Dr. Seuss, how will you handle real life?

    Current oil burners: MB GLK250 BlueTEC, John Deere X758
    New ride: MB GLS450 - most stately
    Gone but not forgotten: '87 F350 7.3, '93 C2500 6.5, '95 K2500 6.5, '06 K2500HD 6.6, '90 MB 350SDL, Kubota 7510

  11. #11
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    Red face Changed out pcm to no avail!

    The stock ecm throws the DTC 1656 too so this eliminates the ecm as the problem. Also reminds me why I have a performance program in the other ecm, stock bites it.

    So, now I checked the voltage at the solenoid and its variable with throttle movement, think GM calls for 8.0 volts w/key on at idle.

    Checked resistance in solenoid and it is @ 40.0 ohms don't know what a good one should show, if any of you know please advise.

    GM data on DTC 1656 points to a short, or open circuit as the culprit thinking of just making a new stand alone harness to this circuit and hope this fixes the problem.

    As always I wish to thank all of who are assisting my effort to repair this circuit!
    Last edited by DA BIG ONE; 02-16-2008 at 07:53. Reason: add type
    99 GMC SUB, 2500, 4x4, 6.5 TD (F) #H32 enhanced blk, Phaser timing set, B&D IC, 3" ATS exh, K&N w/prefilter, 4WD NVG 246, 4L80E kevlar Transgo off road/tow mods/B&M supercooler, 14 FF MagTec w/locker 3.42:1, 9.25" IFS frt/diff 3.42:1 w/ARB locker, AutoMeter Boost & pre-turbo pyro meter, 12,000 lb hydro winch, Warn classic bumper w/brushguard & diesel scoop, Max E-torq Stage 3, hi pop inj, oil bypass sys, on board air comp for front ARB locker & tire inflation, DynaView driving/auto-cornering lts, DZ nerfs, A/T 285/75/16 SilentArmor 3750 lb rated on 3750 lb rated Alcoa, 3 IP drivers 2 r spares.

  12. #12
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    Question Need wiring help

    I'm making a new harness for the 'wastegate solenoid circuit' I have a schematic of it but it is bridged to another circuit # S108 'power distribution schematics in wiring systems' > I need this schematic if anyone can provide it.
    99 GMC SUB, 2500, 4x4, 6.5 TD (F) #H32 enhanced blk, Phaser timing set, B&D IC, 3" ATS exh, K&N w/prefilter, 4WD NVG 246, 4L80E kevlar Transgo off road/tow mods/B&M supercooler, 14 FF MagTec w/locker 3.42:1, 9.25" IFS frt/diff 3.42:1 w/ARB locker, AutoMeter Boost & pre-turbo pyro meter, 12,000 lb hydro winch, Warn classic bumper w/brushguard & diesel scoop, Max E-torq Stage 3, hi pop inj, oil bypass sys, on board air comp for front ARB locker & tire inflation, DynaView driving/auto-cornering lts, DZ nerfs, A/T 285/75/16 SilentArmor 3750 lb rated on 3750 lb rated Alcoa, 3 IP drivers 2 r spares.

  13. #13
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    Thumbs up Finally fixed

    I ran a completely new harness for 'wastegate solenoid circuit' no DTC or light.

    The solenoid pulses real fast at idle and slows down as burb picks up speed, it shuts down at wot. I'm wondering if this solenoid is supposed to pulse like it does?
    99 GMC SUB, 2500, 4x4, 6.5 TD (F) #H32 enhanced blk, Phaser timing set, B&D IC, 3" ATS exh, K&N w/prefilter, 4WD NVG 246, 4L80E kevlar Transgo off road/tow mods/B&M supercooler, 14 FF MagTec w/locker 3.42:1, 9.25" IFS frt/diff 3.42:1 w/ARB locker, AutoMeter Boost & pre-turbo pyro meter, 12,000 lb hydro winch, Warn classic bumper w/brushguard & diesel scoop, Max E-torq Stage 3, hi pop inj, oil bypass sys, on board air comp for front ARB locker & tire inflation, DynaView driving/auto-cornering lts, DZ nerfs, A/T 285/75/16 SilentArmor 3750 lb rated on 3750 lb rated Alcoa, 3 IP drivers 2 r spares.

  14. #14
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    PCM uses PWM on the solenoid to digitially regulate vacuum on the WG actuator, and also the EGR system, if ya got it - that's what the % reading is all about on the WG solenoid data point on the scantool - idle and cruising it's about 66%, so figuring 26" vacuum available at the pump, with mechanical losses and such, you should have ~15"HG vacuum at the WG at idle (0.66 x 26, iirc)
    jd
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  15. #15
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    It stops pulsing at WOT because it cannot control the boost. In a normal system this dumps the vacuum to the wastegate. The Heath PCM may be ignoring it, but it is setting P0236.
    The Constitution needs to be re-read, not re-written!

    If you can't handle Dr. Seuss, how will you handle real life?

    Current oil burners: MB GLK250 BlueTEC, John Deere X758
    New ride: MB GLS450 - most stately
    Gone but not forgotten: '87 F350 7.3, '93 C2500 6.5, '95 K2500 6.5, '06 K2500HD 6.6, '90 MB 350SDL, Kubota 7510

  16. #16
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    Default No codes

    Quote Originally Posted by JohnC View Post
    It stops pulsing at WOT because it cannot control the boost. In a normal system this dumps the vacuum to the wastegate. The Heath PCM may be ignoring it, but it is setting P0236.
    Have no codes now.
    99 GMC SUB, 2500, 4x4, 6.5 TD (F) #H32 enhanced blk, Phaser timing set, B&D IC, 3" ATS exh, K&N w/prefilter, 4WD NVG 246, 4L80E kevlar Transgo off road/tow mods/B&M supercooler, 14 FF MagTec w/locker 3.42:1, 9.25" IFS frt/diff 3.42:1 w/ARB locker, AutoMeter Boost & pre-turbo pyro meter, 12,000 lb hydro winch, Warn classic bumper w/brushguard & diesel scoop, Max E-torq Stage 3, hi pop inj, oil bypass sys, on board air comp for front ARB locker & tire inflation, DynaView driving/auto-cornering lts, DZ nerfs, A/T 285/75/16 SilentArmor 3750 lb rated on 3750 lb rated Alcoa, 3 IP drivers 2 r spares.

  17. #17
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    Default

    Quote Originally Posted by DA BIG ONE View Post
    Have no codes now.
    Old programmer's adage: "Never trap an error you can't handle..."


    Are you running the stock PCM? What are you measuring to determine pulsing? The rate should be constant; the dwell is what varies.
    The Constitution needs to be re-read, not re-written!

    If you can't handle Dr. Seuss, how will you handle real life?

    Current oil burners: MB GLK250 BlueTEC, John Deere X758
    New ride: MB GLS450 - most stately
    Gone but not forgotten: '87 F350 7.3, '93 C2500 6.5, '95 K2500 6.5, '06 K2500HD 6.6, '90 MB 350SDL, Kubota 7510

  18. #18
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    Default Ok, you have my attention

    Quote Originally Posted by JohnC View Post
    Old programmer's adage: "Never trap an error you can't handle..."


    Are you running the stock PCM? What are you measuring to determine pulsing? The rate should be constant; the dwell is what varies.
    Using BH's program and I don't think I have the ability to measure the pulse and dwell unless my multi-meter can do it. My carcode gives me the % real time.
    99 GMC SUB, 2500, 4x4, 6.5 TD (F) #H32 enhanced blk, Phaser timing set, B&D IC, 3" ATS exh, K&N w/prefilter, 4WD NVG 246, 4L80E kevlar Transgo off road/tow mods/B&M supercooler, 14 FF MagTec w/locker 3.42:1, 9.25" IFS frt/diff 3.42:1 w/ARB locker, AutoMeter Boost & pre-turbo pyro meter, 12,000 lb hydro winch, Warn classic bumper w/brushguard & diesel scoop, Max E-torq Stage 3, hi pop inj, oil bypass sys, on board air comp for front ARB locker & tire inflation, DynaView driving/auto-cornering lts, DZ nerfs, A/T 285/75/16 SilentArmor 3750 lb rated on 3750 lb rated Alcoa, 3 IP drivers 2 r spares.

  19. #19
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    Default

    Carcode will tell you what the PCM is calling for. The original programming doesn't adjust the pulse width from the default (~70%) unless certain parameters (RPM and fuel rate) exceed base values. Maybe what is happening is when those parameters are exceded the Heath programming just sets it to zero. Enough speculation, it's academic...

    If you connect a dwell meter across the terminals on the solenoid you should get the same readings.
    The Constitution needs to be re-read, not re-written!

    If you can't handle Dr. Seuss, how will you handle real life?

    Current oil burners: MB GLK250 BlueTEC, John Deere X758
    New ride: MB GLS450 - most stately
    Gone but not forgotten: '87 F350 7.3, '93 C2500 6.5, '95 K2500 6.5, '06 K2500HD 6.6, '90 MB 350SDL, Kubota 7510

  20. #20
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    Default The economy is back too

    I thank everyone for their input and now know a little more than I did before.
    99 GMC SUB, 2500, 4x4, 6.5 TD (F) #H32 enhanced blk, Phaser timing set, B&D IC, 3" ATS exh, K&N w/prefilter, 4WD NVG 246, 4L80E kevlar Transgo off road/tow mods/B&M supercooler, 14 FF MagTec w/locker 3.42:1, 9.25" IFS frt/diff 3.42:1 w/ARB locker, AutoMeter Boost & pre-turbo pyro meter, 12,000 lb hydro winch, Warn classic bumper w/brushguard & diesel scoop, Max E-torq Stage 3, hi pop inj, oil bypass sys, on board air comp for front ARB locker & tire inflation, DynaView driving/auto-cornering lts, DZ nerfs, A/T 285/75/16 SilentArmor 3750 lb rated on 3750 lb rated Alcoa, 3 IP drivers 2 r spares.

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