Results 1 to 6 of 6

Thread: 6.2-6.5 Alternator swap

  1. #1
    Join Date
    Nov 2006
    Location
    Kelowna, BC
    Posts
    1,070

    Default 6.2-6.5 Alternator swap

    I searched but couldn't find anything on this topic. My alternator is shot and the finances don't permit a new one. Is it possible to run a 6.2 alternator?
    1993 HD2500- 4X4, Nv4500, rc/lb, Lots of mods, killed her. Awaiting her TT rebuild!

    2002 Camaro L36/M49- Killed In Action

    1995 HD2500 - 4X4, NV4500 rc/lb, GL4, Turbo, exhaust

    1994 HD2500- 4X4, NV4500, ec/lb

  2. #2
    Join Date
    Apr 2007
    Location
    Alberta, Canada
    Posts
    311

    Default

    i see your from around edmonton.......i recently picked up a brand new hitachi alternator for my beater and it was around $180.....the reman alternator was $10 or $20 cheaper i think.

    but i recently converted my 6.2 to a serpentine belt system that came from a 6.5, not sure of the year though, and i found that the plug on the alternator doesn't match, and anything with the 2 prong plug that my 6.2 required didn't have the same mounting brackets as the alternator from the 6.5

    if the mounting is the same, and you can make the wiring work, i can't see any reason why the alternator wouldn't work
    2011 VW Jetta TDI, pretty well loaded without leather.
    2006 GMC Sierra D-max, 4x4, 4 door, bumper, winch, Espar heater, and the HID lights are a nice touch too.....
    1986 GMC 3500, 454 on propane, 4 speed, 4x4, crew cab dually......the welding truck
    1984 Toyota 4x4 pickup, 4.3 V6, 700R4, Toyota t-case.......transforming into 4x4 cage buggy

  3. #3
    Join Date
    Aug 2003
    Location
    Bakersfield, Ca
    Posts
    248

    Default

    The mounting system is different between the two designs.. The old 6.2 (pre 88) used a single bolt in the bottom and an adjusting bolt on top to set the tension on the belt. The unit you have uses two bolts to hold the alternator in a fixed position and the tensioner/idler pully keeps the belt tight.

    The SI alternator (old 6.2/gm) used 2 prong connector. the newer CS (model you have) uses a 4 prong connector in a line. The CS also charges better at near idle speeds.

    The units are not swappable between each other, without a bit of mounting fabrication.

    Hope this helps

    HammerWerf
    1999 k2500 Suburban Pyro, Tranny Temp, Boost, K&N Air Filter, +3.5 qt tranny pan. 190000 miles
    1984 C20 249k miles DSG gear, SM-465, 3.73
    1983 C30 CC dualie. 308K miles on Chassis, TH400, 4-45 A/C Looking for a TurboCharger

  4. #4
    Join Date
    May 2005
    Location
    SE Wisconsin
    Posts
    488

    Default

    Take your alternator to a alternator/starter specialty rebuild shop. Last one I had done cost me $60.00.
    1993 K3500 - Peninsular 18:1 engine, marine injectors, high capacity cooling, AL Core Radiator, 3" DP and 4" exhaust, ISSPRO Gauges, Girdle, AMSOIL Dual Oil Filter System, 1997 Air Filter(trashed the K&N), 395K on Body, 165k on engine.
    1997 GMC Savana - 6.5 TD
    1966 CJ5 - V6 Gas - highly modified
    1967 Jeepster - Stock
    1986 Jeep CJ7 - Stock
    1993 Grand Cherokee - 6.2 diesel
    2007 Grand Cherokee - 3.0 diesel

  5. #5
    Join Date
    Nov 2007
    Posts
    273

    Default

    Find an automotive electric supplier and buy the diodes and replace them. Chances are generally high that is the problem with many alternator failures. Very cheap and easy to replace.

    Joe
    ****WANTED BURNED OUT PMD/FSD MODULES FOR EXPERIMENT. ****

    1998 Silverado, 6.5TD, 210k, long bed. 1984 Chevy Customized Van, 6.2.
    1985 Mercedes-Benz SD, diesel, 220k
    1990 Ford, F-250, 7.3 liter, bad engine.
    Onan, 4 cyl. Diesel, Marine Generator.
    Onan, 4 cyl. Diesel, Stationary Generator.
    Onan, 4 cyl. Diesel, Air-cooled Engine.
    2 Briggs/Faryman Diesels to rebuild.

  6. #6
    Join Date
    Dec 2007
    Location
    Ardrossan, Alberta
    Posts
    53

    Default

    Take a run to Pick your Part on the West End, they'll have a ton of CS130 alternators for you to bolt straight on dirt cheap

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •