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Thread: toasted 03

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  1. #1

    Default

    I think you are on the right path with the rebuild.

    Get some digital pictures of the bad hole/piston crown and post them, please! We all love to see (other peoples) carnage!!!
    2011 Chevrolet Tahoe 5.3L daily driver
    • Previous owner of two 1994 6.5L K3500s, '01, '02, and '05 6.6L K2500s, '04 C4500, '06 K3500 dually, '06 K3500 SRW, '09 K3500HD SRW, '05 Denali
    • Total GM diesel miles to date : ~950K

  2. #2
    Join Date
    Jul 2005
    Location
    IL
    Posts
    242

    Default photo's will be coming

    I think when I pulled the head your not to see the piston ring looks like a blow torch to the block, will finish pulling apart in the morning
    2003 CHEVY 4500 DURAMAX/ALLISON 14'
    SERVICE CRANE BODY 16,500 LBS 14.5 MPG
    1998 K3500 SRW CREW CAB TRANSPLANTED 6.5TD ELECTROINC INTO, HEATH COMPUTER, 40+HP INJECTORS, 4" EXHAUST, VACUUM ELEMTINATOR ON TURBO,UPGRADED COOLING WITH ALL GM PARTS,NO VACUUM PUMP, SST OIL COOLER LINES MADE LOCALY FRACTION OF THE COST, 3" TOURBO/BOOST GAUSGE ALL IN ONE, ADDED GEAR DRIVE GREAT HELP WITH STARTING TIME DOESN'T JUMP AROUND ANY MORE, INTERCOOLER 3" INLET AND OUTLET COOLER 12x24x4, ALSO ADDED MANDEL BENT CROSS OVER, HAD TRUCK REPAINTED AND OPUT ON ALUM FLAT BED

  3. #3
    Join Date
    Jul 2005
    Location
    IL
    Posts
    242

    Cool photos of damage

    check out the photo album posted photos of damage along with the surprise I found a bent rod the red you see in the picture is a glare off the inside of the truck bed it was laying in

    its off to the machine shop will know how I'm fixing it Friday

    I will say one thing about this engine it doesn't lack iron i think the block weight as much as a 6.5 short block put together crank is heavy duty was a little surprised that the main bearings are only 13/16" wide and the main caps are almost 1 1/16" wide
    everything else in the engine show no sign of wear at all.





    Last edited by Mark Rinker; 03-05-2009 at 07:43. Reason: add photos to posting
    2003 CHEVY 4500 DURAMAX/ALLISON 14'
    SERVICE CRANE BODY 16,500 LBS 14.5 MPG
    1998 K3500 SRW CREW CAB TRANSPLANTED 6.5TD ELECTROINC INTO, HEATH COMPUTER, 40+HP INJECTORS, 4" EXHAUST, VACUUM ELEMTINATOR ON TURBO,UPGRADED COOLING WITH ALL GM PARTS,NO VACUUM PUMP, SST OIL COOLER LINES MADE LOCALY FRACTION OF THE COST, 3" TOURBO/BOOST GAUSGE ALL IN ONE, ADDED GEAR DRIVE GREAT HELP WITH STARTING TIME DOESN'T JUMP AROUND ANY MORE, INTERCOOLER 3" INLET AND OUTLET COOLER 12x24x4, ALSO ADDED MANDEL BENT CROSS OVER, HAD TRUCK REPAINTED AND OPUT ON ALUM FLAT BED

  4. #4
    Join Date
    Mar 2007
    Location
    Pacific Northwest
    Posts
    740

    Default

    We just replaced a 2005 LLY in a C-4500 the other day. The posted shipping weight on the crate was 705 Lbs. The engine comes in a big enclosed plastic crate. The weight does not include exhaust manifolds, injection pump, turbocharger, EGR cooler and valve, flywheel. Those are the major parts anyway. So Iguess the engine fully dressed weighs between 800 - 850 Lbs?
    1998 Chevy k-2500 454 147,000 miles and climbing!

    1993 Pontiac G/A Big Block 3.3 Liter 140,000 miles and still going too!

  5. #5

    Default

    Thanks for posting this - I feel very very fortunate that these are not pictures of my engine, near Spokane two summers ago.

    Everyone driving an DMax that is 'smoking a little', but still being driven should take notice! I have been very guilty but have been lucky not to have one open up like yours did.
    2011 Chevrolet Tahoe 5.3L daily driver
    • Previous owner of two 1994 6.5L K3500s, '01, '02, and '05 6.6L K2500s, '04 C4500, '06 K3500 dually, '06 K3500 SRW, '09 K3500HD SRW, '05 Denali
    • Total GM diesel miles to date : ~950K

  6. #6
    Join Date
    Mar 2007
    Location
    Pacific Northwest
    Posts
    740

    Exclamation

    Bent the connecting rod too!?!?!?!?!?
    1998 Chevy k-2500 454 147,000 miles and climbing!

    1993 Pontiac G/A Big Block 3.3 Liter 140,000 miles and still going too!

  7. #7

    Default

    Quote Originally Posted by Duramaster View Post
    Bent the connecting rod too!?!?!?!?!?
    Well ya - trying to push that slug up and down the hole - with a nearly molten crown! (Whaddya think the EGTs were on that cylinder??? )

    = MORE CARNAGE!
    2011 Chevrolet Tahoe 5.3L daily driver
    • Previous owner of two 1994 6.5L K3500s, '01, '02, and '05 6.6L K2500s, '04 C4500, '06 K3500 dually, '06 K3500 SRW, '09 K3500HD SRW, '05 Denali
    • Total GM diesel miles to date : ~950K

  8. #8
    Join Date
    Jul 2007
    Location
    Canada
    Posts
    63

    Default

    Quote Originally Posted by Duramaster View Post
    Bent the connecting rod too!?!?!?!?!?
    Maybe it hydrolocked?
    Last time I saw one with a bent con rod it dropped a valve.

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