I too had this issue a couple of years ago. Rebuilt the filter head because it was leaking internally. When my injectors were replaced a year before that, all hoses were said to have been replaced. Of course they didn't replace that $140 9" hose with that special bend in it. At that time, I would have all the dash lights (instrument cluster, radio, hvac system ect.). Mine just started this yesterday. Cold, she fires right up. Drive it and get to operating temp and won't start at all. Pump primer and crank, it tries to kick off then nothing. Rinse and repeat. Now, here is the kicker. As of yesterday, when I turn the key to the 'ON' position, nothing comes on. Only one light (battery) comes on and stays on. It's not until I release the key from Start that the dash will light up for a nano second. Just a quick flash. I put my Innova 3100 scanner on it and there is zero "common" codes. If I run the Chevy SRS codes I get U1042 'Loss of EBCM Comms' and a U1000 'Class 2 DATA Link Malfunction'. When I scan the Chevy OEM Enhanced codes, I get a U1041, U1026 'Loss of Class 2 Comms with ATC' U1152 "loss of ACM Serial DATA Comms', P1626 "Theft Deter Fuel Enable Signal Not Received', P0380 'Glow Plug Circuit Performance' and U1096 'Loss Comms with Instrument Cluster' codes.
I can clear the OEM codes as those are a stored "history" of codes. Wait about 5 minutes and the dash lights up and hit the key, fires at the second turn of the crank shaft (normal). This tells me I have one problem and one problem only. Not have an issue and than after a crap ton of rain (several inches a day for three days, four nights straight) is I have a grounding issue. No communication with the ECM, has to be a ground is dirty and not making the proper contact.
Does this sound off to anybody?
2004 Chevy K3500 CCLB DRW LB7 Duramax. Stock.
1992 Sea Ray 300DA. 30 plus foot Express Cruiser on a trailer. 13,500# boat and trailer and 69' of combined length rolling. Over length/width permitted load.
SOLD-95 GMC K2500 SLE 6.5L TD, Relocated PMD to bumper #9 res., Custom Lowes special induction tube, Triple gauges on the pillar EGT, Trans, Boost, High Idle Mod, TCC-Lock up Mod, Custom Back up camera, DIY Manual Wastegate Controller, 4" from down tube to 5" stacks, Vac Pump Removed,2007 wheels, WMI by Cooling Mist 8gph @3psi 11gph on demand