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Thread: Fuel Leak 6.5 TD HELP

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  1. #1
    Join Date
    Jul 2019
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    Lansing
    Posts
    15

    Default Fuel Leak 6.5 TD HELP

    Hey Guys,

    I am new to this site as well as Diesels in general so I am hoping for some help. I bought a 6.5 TD a few months back from an asphalting company that had it sitting for the past 2 years. It has 171,xxx miles. Now i put in a new batteries, new glow plugs and glow plug relay. I had it running but I noticed a lot of oil on the Turbo. So I put in a refurbished turbo in and then it wouldn't start. Fuel started to leak somewhere out of the rear block. took off the intake and there was no fuel sitting in the valley. There is also no fuel to the injectors. I swapped out the fuel filter and still the same issue. Please help!! I do not know what else to do.

  2. #2
    Join Date
    Dec 2003
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    Yukon Canada
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    1,621

    Default

    Hi
    The first thing you need to tell everyone is what truck you have.
    Year,trans,model and any modifications done.
    90 Chev 3500 c/c 4x4,6.2na,400 auto,4:10 gears.DSG Timing gears,main girdle, isspro tach, pyro,boost,oil and trany temp.Dual Tstats, High volume peninsular pump,on shelf, Custom turbo and intercooler 85%complete. Change of plans for the dually, it's going to get a Cummins. Both trucks are Blue 90 4x4 crews

  3. #3
    Join Date
    Jan 2001
    Location
    New Hampshire - Live Free or Die
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    6,058

    Default

    What he said, and, look for two short rubber hoses at the rear of the valley where the fuel lines duck down behind the firewall along the top of the bell housing.
    The Constitution needs to be re-read, not re-written!

    If you can't handle Dr. Seuss, how will you handle real life?

    Current oil burners: MB GLK250 BlueTEC, John Deere X758
    New ride: MB GLS450 - most stately
    Gone but not forgotten: '87 F350 7.3, '93 C2500 6.5, '95 K2500 6.5, '06 K2500HD 6.6, '90 MB 350SDL, Kubota 7510

  4. #4
    Join Date
    Dec 2000
    Location
    Walla Walla WA
    Posts
    69

    Default Same issue here

    I just pulled those two short pieces off. They were definitely not made for diesel fuel. I made some brass barbs to install in short pieces of the cloth covered hose and viola - no more leaks.

    Seems the rubber that was used did not hold up past a year. The small clamps actually cut into the rubber.
    1994 K2500 ext cab. Recently repowered with; Non-cracked 599 block, factory compression, used old DSG girdle for main caps. Factory for what remains. Changed diffs to 3.42. Fuel economy Hwy 22.5 mpg US, in town without lcokup in 2nd/3rd - 18 mpg US.
    1994 K3500 CC LB Silverado. Next project. Built for endurance, power and gearing. Plan on opened up intake and exhaust sytem, best cooling mods, 4.11 gearing 4L80E, followed by Gear Vendors OD. Need to be able to split all gears and have lockup in 2nd/3rd/4th. Tan interior cloth, Bad ass dark blue (coming) aluminum wheels and air ride (coming)

  5. #5
    Join Date
    Jul 2019
    Location
    Lansing
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    Default

    Wow I am an idiot. Sorry, I have a 1998 GMC c3500 with the 6.5 TD. I have not done any mods because I am still trying to get it to a dependable state. I do not know what trans. However, I have already checked those two rubber hoses and it does not seem like they are in bad shape

  6. #6
    Join Date
    Apr 2001
    Location
    Newberg Oregon
    Posts
    12,293

    Default

    Run your hand down under the fuel filter/manager

    My bet is it will be wet with fuel.

    There is a drain hole in the rear of the valley...fuel will run out and then out on the ground.

    The fuel managers are notorious for rotting out from having water in them.

    I like the Racor 230R2 filter.
    Has a water bowl you can see wasssssup and a drain.
    2 micron filter...will keep the DS4 happy and pass plenty of fuel.

    Easily mounted up front by the ABS unit on a custom L bracket.....Use a barb and connect the hoses to extend them up front....secure well to AVOID chafing.

    Remove old filter and toss it...go find it and toss farther..
    Remove the water drain hose that lays in the valley.

    Check it out and let us know what you find...
    The other possibility is a leaking Plug on one of the rear injectors (Rubber cap plug on the end nipple of the rear two injectors) these usually spray fuel all over if they leak..
    Last edited by Robyn; 07-03-2019 at 07:52.
    (1) 1995 Suburban 2500 4x4
    (1) 1997 Astro
    (1) 2005 Suburban (Papa Smurf)
    THIS IS BOW TIE COUNTRY

  7. #7
    Join Date
    Dec 2009
    Location
    In the North
    Posts
    700

    Default

    It sure is difficult to diagnose a leak if you don't get some on your fingers and smell it and taste it
    Diesel and coolant sure look and smell and taste way different,.
    Lotta good experienced people here more than willing to help but only as good as the person being instructed to check and replace parts.
    But sometimes its a "magic" leak which can be traced back to not doing basics,..
    Apology needed in this case from OP inmho.
    1999 chev suburban C2500
    300,000 mi

  8. #8
    Join Date
    Jan 2001
    Location
    New Hampshire - Live Free or Die
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    Default

    Na, it's all my fault. When he posted this picture and said it had no smell, I should have known it was coolant. (too much surface tension for fuel)
    Attached Images Attached Images
    Last edited by JohnC; 03-15-2020 at 10:36.
    The Constitution needs to be re-read, not re-written!

    If you can't handle Dr. Seuss, how will you handle real life?

    Current oil burners: MB GLK250 BlueTEC, John Deere X758
    New ride: MB GLS450 - most stately
    Gone but not forgotten: '87 F350 7.3, '93 C2500 6.5, '95 K2500 6.5, '06 K2500HD 6.6, '90 MB 350SDL, Kubota 7510

  9. #9
    Join Date
    Apr 2001
    Location
    Newberg Oregon
    Posts
    12,293

    Default

    Well ya could have fooled me....
    (1) 1995 Suburban 2500 4x4
    (1) 1997 Astro
    (1) 2005 Suburban (Papa Smurf)
    THIS IS BOW TIE COUNTRY

  10. #10
    Join Date
    Feb 2014
    Location
    NC
    Posts
    32

    Default

    My diesel is green. I thought it was atf.
    1995 K3500 CCLB 6.5 turbo diesel

  11. #11
    Join Date
    Jan 2001
    Location
    New Hampshire - Live Free or Die
    Posts
    6,058

    Default

    Red fuel is off road fuel.
    The Constitution needs to be re-read, not re-written!

    If you can't handle Dr. Seuss, how will you handle real life?

    Current oil burners: MB GLK250 BlueTEC, John Deere X758
    New ride: MB GLS450 - most stately
    Gone but not forgotten: '87 F350 7.3, '93 C2500 6.5, '95 K2500 6.5, '06 K2500HD 6.6, '90 MB 350SDL, Kubota 7510

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